Kioti injector pump problems 2021 So my rebuilt will be the second pump. But, IF you did then cracking an injector would be the way to help purge any such air. Nov 24, 2013 · Jun 18, 2015 / Kioti LK35 Injector Pump Solenoid Problem #7 . Read mulitiple posts. 1- ignition switch 2- safety switches 3- bad grounds 4- corroded battery cables Techniques to use 1- spraying WD40 or a contact cleaner generally clears that problem 2- temporarily jumper cable eliminates that switch 3- un fastening and grinding/sanding to bare metal is the way to go Apr 21, 2012 · The IP is pricey but you should be able to get Kioti to fix (assuming that's the problem) because it's a known material/design defect. To see if an injector wasn’t opening. The setback with the transmission system may be due to insufficient, old, or wrong transmission fluid. Thread starter DK35vince; Start date Mar 5, 2015; Apr 29, 2021 · The Kioti DK4510 uses the Daedong-Kioti 3F1863T-45 motor. I asked Kioti for all the service bulletins for my tractor. You have to find out why you are only getting a couple volts to the solenoid. Pump was operating before i removed and cleaned , installed back. I don’t use machine much in winter other than to move my trailers around, glow plugs started to fail early winter with just a split second auto cycle, I couldn’t activate manually either. it has new air filter, fuel filter and o ring, fuel has been drained and replaced, with some 911 added, oil checked for moisture The JD 990 has begun starving for fuel. Refer to the troubleshooting section of this manual or your local KIOTI Dealer for specific information deal- ing with electrical problems. Are your fuel lines metal or hose from injection pump to injectors? There might be some issues if they are Sep 3, 2021 · Check the start hot wire that runs from the switch to the solenoid start spade, remove the hot wire from spade and have someone hold the switch in the start position and if you have a multimeter, set to volts and check if there is voltage at the hot wire, could be the switch, spray some contact cleaner or RP7 dewatering fluid into the innards if possible and work the switch full on and off Jul 28, 2021 · It's not a pump problem. Feb 5, 2020 · The fuel injection timing is the only thing controlled by the shims. Apr 16, 2021 · If the only code you have is 172, then I doubt it is an electrical problem. I bought a used Kioti LK3054 and have put a couple hours on it mowing a little and moving it around the farm. The thread is pretty thorough and explained a lot. So obviously injector is cheaper. In today’s project, we’re servicing a Kioti NX5510 HST 4x4 tractor. Replace filter and I was on my way. not sure the year we can't find the manual, might be on id tag somewhere. I'm a new owner of a Kioti LB2204. Second was tilling. That’s why, in this article, I will share the common Kioti tractor problems and some solutions for you. Would not buy from either again. Don't let any spray hit your skin! Here's photos of one that Feb 27, 2019 · I'm trying to find a source for a fuel injection pump for a 3510 with a 3T90L-ATC Engine so the original part number was HK11010000A2, however Kukje Motors has discontinued it and is no longer proving it or sale they also have no intention on providing another option for it, so i'm turning to the forums for some help Apr 13, 2014 · To diagnose which injector(s) are causing problems do the following. Fuel Pump Problem. It can run for days or weeks without issue and suddenly it’s like it’s not getting any fuel. I am Jul 5, 2021 · Its a 2020 hst. A mechanical injector is a lot cheaper than a common rail injector. It’s been to two different dealers which have both Nov 2, 2010 · The reason I'm asking this is I'm looking at Lk3054 and the previous owner sez the rpm's on this tractor went high and the only way they could shut it down was to cut off the fuel supply, don't know how long it ran like that, I'm getting it at good price but this last bit of info concerns me, there was a post on here from a couple years ago that someone had the same trouble, the tractor will Mar 28, 2007 · Re: CK 25 gear, injector pump -----Thanks Lexgs for all your information. I have not gotten a response from them. Based on posts on the owner-operator forum, this problem seems to effect 2005-2008 models. COMPARISON: Read our review of the 2016 Massey Ferguson 2705E Two transmissions are available for CK10 tractors, a 9 x 3 gear unit with synchronized second and reverse gears and three-ranges, or the three-range Oil & Fuel JD950 injector pump problem. Nov 5, 2022 · So I have an LB2204 Kioti tractor. Some old tractors (and cars) had a hand-actuated primer pump to help push fuel through the system if you ran out of fuel or changed the fuel filter, too. Jul 8, 2022 · Joined Apr 23, 2021 Messages 1,421 Location S. Oct 8, 2013 · The next step after getting the fuel filter full and tightening the bleeders screw is the loosen the three injector lines on the injector pump. Oct 16, 2014 · There is no way to tell how serve this problem is. Loss of power. Nov 9, 2011 · In short, Joel reports success repairing a Kioti Doowan injection pump (IP) with broken gear teeth using the standard Zexel parts he has in stock. Shorted or open wiring and connectors can be the actual cause of the problem as well. If not, check the shut off solenoid. May 10, 2023 · So it will have a ‘lift pump’, either mechanical or electric, to make sure the inlet of the diesel injection pump does not have to try and make a vacuum to suck fuel. Dec 19, 2021 · Turn key backwards and hold for manual glow plug action, turn key to run position glow plugs cycle automatically. After researching, I figured it was the fuel injection pump. Suspected a relay issue. Does Jan 11, 2022 · First let's look at the injection pump and it's location. We would like to show you a description here but the site won’t allow us. Problem is that when I'm facing uphill and I don't have a full tank of fuel, I lose power because the fuel is gravity feed, and the tank is behind the Apr 26, 2021 · I see fuel coming out when the injectors are loosened. 87 fuse! A freaking fuse on a DIESEL INJECTOR PUMP. Fuel filter shows less than half full of fuel. I wish my tractor were more reliable, hopefully these are the last problems I run into, parts seem to take forever to ge Mar 5, 2021 · I took the side cover off and saw that the cylinder farthest from the driver is sticking. Talked to a Kioti mechanic and found a local injector repair shop although I ended repairing using the thread at the top of this forum. And once you’ve learned that, sorting things out and finding the right fix become pretty straightforward. My question is, is this a bad injector pump? Is is air locked? Why would it have run for several hours that day if the pump had air in it was air Aug 29, 2012 · Kioti CK30 Injection Pump Failure. Thread starter sherrym; Mar 27, 2013 · Then my shutdowns, both under high power use. The manual aims to satisfy customers with the best tractor performance and includes safety warnings and If okay pump the hand primer pump with the bleeder screw on the filter housing or line loose on the out side and pump until you get straight fuel and no air and tighten the bleeder or line. Looking at motion of the other cylinder (one on the left of the photo) the bottom of the spring is attached to the top of the pump piston, would that be an indication that the attachment portion (the malfunctioning piston) is broken at the bottom of the spring/top of the pump piston. I tried bleeding lines again but I have no fuel at the injector now. Nov 10, 2022 · With their expertise and guidance, you can restore your Kioti Mechron’s performance and get back to using it safely and effectively. As in it barely Kioti DK65 Injection Pump Make: Kioti Model Number: DK65 Fitment Notes: 2644A406DN, 295512A1, 8922A160G, 8922A160T, 8922A161G, 8922A161T, 8922A162G, 8922A162T, 8922A163G Kioti DK65 Injection Pump for your Kioti DK65 is now available at Thoroughbred Diesel. LS XR4510 uses the LS Mtron L3C19-T motor which uses an electronically-controlled common rail fuel system, has a cooled EGR valve --- and both a DOC and DPF. My local Kioti dealer said Kioti wanted $700 for a new IMV, and $20 for the Voss connector. Added fuel conditioner, changed fuel filter etc etc. Then removed various fuel lines to fuel pump, filter, injector pump and found a wasp sticking out of the line from the tank into the fuel pump, before the fuel filter. Sometimes fuel pump can show some problems. Oil & Fuel dk45s injector pump problems at 500 hrs. The diesel motor didn’t crank. The lift pump is not easy to access. 2006 Dk45SC 2200 hours: Started having starting problems first, occasionally requiring 2-3 turns of the key before fuel would flow. Our North American network of friendly and highly-skilled authorized dealers are ready and waiting to serve you. I have a CK25 2006 Kioti with 214 hours on it when the fuel injector broke and when a local tractor repair place took it apart it had chipped teeth on the gear. All is good. Even better, control sleeve replacement does not require special tools or re-calibration, if done right. I was able to find the pinions for sale online, or "sleeves" as they're listed, and had them on hand to replace the broken See full list on yardfloor. The Fix: As soon you encounter any earlier mentioned symptoms, inspect the entire fuel system thoroughly, including fuel filters, injectors, lines, hoses, and the pump. I'm hoping someone can point me in the right direction. Nov 23, 2021 · The engine may misfire or fail to start altogether if the fuel injector pump isn’t working. Crack open the injector lines to bleed the air while cranking if the engine still will not start. Thread Yet another Kioti injector pump failure. increase horsepower kioti ck2610 simple, straightforward video of how to do this, with an up hill test on what the difference is. Hope this video helps! Change your FUEL FILTER first thing btw. The local dealer whom I bought it from was no help either, would not go to "bat" for me with the company. If you have any questions Aug 30, 2022 · I have a Kioti CS2410 which will crank but not fire. As recommended in the factory service manual I opened 2 nuts on the top of the fuel injector pump to bleed any air out up there. I was hoping someone els might have a 1995 year model LB 1914 Kioti tractor like mine and ran into the same conditions on a no start daedong deism engine that came with this tractor when it was first sold in North Carolina in 1995. This can also happen for the wrong fuel type. I couldn't shut it down or control the Feb 1, 2023 · Duramax fuel injector failure. Jun 29, 2011 · May 2017: Kioti DK40 SE. A few In my last video I said that I would do a video on how to turn up the power on your CK2610 and return the engine to 35 HP like it originally was before the e Aug 17, 2021 · We have a Kioti Ck2610H that is a few years old and has had a fuel system problem since new. It started I'll be honest, this is getting old. The rod stopped moving and was jammed. If you are not 'up' on electrical trouble shooting, stop and find a friend/neighbor to help you out. While not the most common problem, the #4 fuel injector specifically is known to be problematic. It took me about 6 1/2 hours from start to finish but the first hour was cleaning. Thread starter Richard275; Start date Jul 27, 2021; Tags john deere 950 1; 2; Next. When you crack the line open, you stop fuel supply to that injector and that cylinder will miss if the injector is good. Any help . This document is a workshop manual that provides service information for the CK2610/2610H, CK3510/3510H, and CK4010/4010H tractors. Thread starter sherrym; Start date Jul 11, 2012 Jul 11, 2012 Jul 29, 2021 · A lot of electrical problems come from but a few sources. It can be played with to change engine performance, but as others have pointed out it can come with other side effects. They replace it and three years ago the fuel injector pump went bad. Pump. Filters are cheap compared to injectors or injection pumps. Loosen the steel feed lines from the pump to the injectors, AT THE INJECTORS. I transferred the same amount of cam lift to the injection pump as the cam lobes would, and found the problem. com Oct 16, 2014 · I took the pump back apart and checked lift of the fuel cam lobes. For the high pressure in the fuel pump, the pump can get damaged. I took the fuel line off the middle injector. Fired right up. I have no smoke when it cranks. Protected circuit Capacity Page 46: Inflation Pressure CHAPTER 1 LK3054XS 10. These are often replaced without need when the code shows up. It uses an electronically-controlled common rail fuel system, has a cooled EGR valve --- and both a DOC and DPF. The engine becomes very shaky and various additional engine lights will appear such as Stabilitrak and ABS. Kioti injector pump Aug 10, 2012 · I had it for 3-4 years with 300 to 400 hours on it and the injection pump went. 2. It's a fuel delivery problem. If you remove 0. Oct 18, 2024 · It's gone now, replaced by a 3 foot length of welding filler rod attached to the injector pump fuel shut off lever. I love that my DK predates all this nanny nonsense. Ck2610 is a mechanical pump/line/nozzle Dec 14, 2021 · Kioti is one of the most selling tractors in the U. Instead, the problem usually lies with the fuel filter instead. It was running at. Run a hose and a gravity feed fuel supply directly into the injector fuel supply line. Oil & Fuel dk45s injector pump problems at 500 Oil & Fuel dk45s injector pump problems at 500 hrs. Indiana Tractor 2021 Kioti DK4510MS w/Loader, Grapple Prev: Massey 1250 Jun 2, 2021 · 3. Fuel pump issue. Feb 23, 2021 · It seems to me the injector isn’t the problem but whatever makes it fire. My Kioti ck 3510 HS Does not regen as per the way I understand the manual. . But neither fuel nor air is coming out of the top of the injector pump. anyhow the tractor started skipping or starving for fuel when it got warm. Kioti CK2610 problems may emerge from its hydrostatic transmission system. Aug 2, 2022 · Scag Tiger Cat, 61", Kioti CX2510 TugBarge said: If you are jumping across the starter, the safety switches do not need to be working - the safety module can be faulty and still start the tractor via starter jumping. Nov 9, 2011 · Kioti tractors with the new stop solenoid design built between 2005 and 2008 were vulnerable to injection pump failures caused by broken gear teeth on the injection pump control sleeves. Like every other problem, the first thing to do when your Kioti tractor acts up is figuring out what’s bugging it. 2021 / Kioti CK2610 injectors #8 . It covers general specifications, service, operating principles, troubleshooting, exploded views, part names, and removal and installation procedures. Any thoughts? Sep 14, 2023 · You know, there was a time I would have strongly disagreed with this person however not at this time, I am 75 years old had 6 tractors 3 kioti, 2 kubota and 1 JD, the 1st 2 kioti I have had 1 being a 2018 NX4510, and the latest a 2021 NX5010, the I mostly use them with fork lift attachment and a finish mower, the 2018 was a good tractor, just Mar 31, 2007 · I searched high and low,, there is nothing on the net on removing the CK20 injector pump? The CK20 appears to be completely different than the CK25/30 series as far as access to the right side of the engine. Nov 29, 2014 · I am not sure if I have the Injector Pump problem that I have read about on this forum, but I have a Kioti CK25 with under 200 hours. New hydrostatic filter Oct 21, 2021 · Didn’t want to fire without starter fluid. Kioti Owning/Operating . Love the size and horsepower. Hence, you can find one or more of them in your Kioti as well, if you are unlucky. make sure the vent in the fuel cap is not obstructed. Check out the brochure in the link Operate Your KIOTI equipment like a pro: Owner's manuals & resources. It might occur if the injection pump turns faulty. You can probably check this theory by removing an injector, reconnecting it to the feed line, and see if it sprays anything when you crank the engine. com/chippers/If your Kubota is leaking like this it's because the pump pistons are worn out. By the way, i purchased my DK45s used with 529 hours on it and found out today from my Kioti dealer looking up the warranty work that it had to new FIP put on it at 186 hours. If you're looking to repair or accessorize your tractor Genuine Kioti Inner Air Filter Kioti Part #: TC26-1870A Kioti CK, CK-SE Series listed below. Taken hose off at fuel injector and when i run the pump, diesel flows. I had a pretty strict budget and also didn't want a dpf system is the only reason for the 2610. Turn on the key to make sure there is fuel coming out. I was using it for a couple of hours yesterday and then again for 45 minutes today with no problem. Although General Motors recalled these engines and gave them a seven-year and 200,000-mile warranty, its fuel injector remained a significant problem. Held my thumb over the fuel line. I'm assuming it's an injector pump problem but certainly don't feel comfortable diving in on my own. I may have had a different opinion had the injector pump been covered by the warranty though. The tractor will bog down and shut off sporadically. I generally have to break the fuel lines at the injectors to bleed the air out of the lines. Jan 23, 2021 · In the process of relocating the pump, I installing a new fuel line to the engine, changed the fuel filter, anddrained the fuel tank. Next turn the engine over in 3-5 second intervals until you see fuel coming out of the loose injector lines. That was going to be the next thing I was going to do but as it turns out I just heard from my dealer, he called Kioti and told them the problem. However, Kioti tractors are prone to some common problems that can compromise their ability to effectively take on the task at hand. Thanks, Mar About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Dec 27, 2021 · Its a 2020 hst. The injector connector for the #4 injector is known to go bad and send the L5P into limp mode with a P0204 engine code. Watch for air blowback (OK injector issue). Jun 21, 2012 · Fuel filter to injector pump line checked. Here is why. Seemed to be fuel supply. If you have good fuel flow all the way to the high pressure pump, the pump itself may be bad or you could have a bad injector bypassing all pressure to return. It's about a 1999-2000 model and has a 3 cylinder diesel engine. S. Jul 10, 2018 · Does it have a lift pump - a kind of pre pump to feed the injection pump? If it does that could be the issue - unlikely as they last "forever" but it could have an issue. The pump is located on the forward right side of the engine seen here . We’ll pull it in the shop, drain the fuel tan Jun 20, 2012 · btward: Your item #4 is the injection pump (IP) rack pin. In order to avoid Kioti CX2510 problems it is highly advisable that you regularly service and maintain your vehicles. For others, this stop solenoid is different from the CK and DK models. I called the dealer and they walked me through bleeding the fuel line at the filter, lifter pump, and injector return line. Tractor is a cx2510. You need to diagnose and change. My'90 with close to 500 thou does the the same about once a week but usually starts second try occasionally the third. Most problems are pretty simple. Runs great, plenty of power out of the DH1101 3-cyl diesel engine. to fix and repair the injector system. You & the links bring it to light. https://bauertree. I think fuel is not getting through. Fuel Injector Failure. When I have done this previously on my old 1960's David Brown tractor, I just bleed the injector pump via the air bleed valve. As with the P0255 code, the common misdiagnosis with the P0254 code is that there is a problem with the injectors or the injector pump. Jun 3, 2017 · Hey Guys, Its Marshall out from behind the camera this time to give you an overview on the standard maintenance on your Kioti CK10 Series Tractor. Avail Warranty Service; If you are experiencing problems with your Kioti Mechron, it is important to take advantage of any warranty or service options available. It's a great little tractor and pretty much everything works on it, but the problem is that the engine is toast. MAHINDRA TRACTOR PROBLEMS. We have parts for the most popular Kioti tractor models, including the subcompact CS Series, CX Series and the popular CK10 Series, as well as parts for the DK10, NS, NX and RX Series of tractors. As in it barely May 26, 2007 · The links you posted, as Paul Harvey would say, is the rest of the story. We also changed fuel filter when problem first happened thinking clogged fuel filter, but after new filter and bleed same thing. Reactions: IndyIan Oct 19, 2024 / After years of random dieing i finally found the problem with my kioti ck2610 Jan 25, 2021 · Bad lift pump or a leak in the injector pump like mine more than likely. So my thinking is. Mar 23, 2011 · According to Kioti the only fix is a whole new injection pump, costing $1000 and up. The third injector will have a two hose barb fitting. cut off metal tube blocki Jun 17, 2021 · Hello all. Jan 2, 2020 · Sounds like a fuel problem. Cold weather has never seamed to have any bearing, sometimes happens in the summer. May 14, 2024 · Troubleshooting and Fix For Kioti Tractors’ Common Problems. The Kioti dealer in my area wanted $3200. There can be a ticking sound coming from the pump and it can be caused if there is water in the pump. There are a few things In today’s project, we’re tackling the fuel issues that put the Kioti NX5510 tractor down a couple weeks back. right now, largely due to its affordability and quality. Manufacturer holds exclusive rights to this unit" Pump is Zexel. I have replaced fuel filter and fuel pump. IMO, if your problem is the pump, you would be better off replacing the three pump gears which is the source of the failure. Yeah it could use a little more power, but it's the same engine you have except for common rail injection and dpf. Mar 17, 2004 · Well my time was up yesterday my CK 30 injector pump went. if u shut it off w a key, u have a solenoid. All these lines getting fuel but when crack injector line one right above injector pump and crank engine no fuel. Will not buy another one because of it as well. Also my first Kioti was a 2007 CK 25 an lo & behold the fuel injector pump failed. If you notice one or more of these warning signs, you may have to replace your diesel fuel injector pumps. Yet another Kioti injector pump failure. I disconnected fuel hose from (circled in red)filter and plenty of fuel Nov 26, 2021 · A common rail is usually self-priming at the injectors. The injection event is at 12 degrees before top dead center. Apr 27, 2021 · Wouldnt restart. Come along as we pull the injector pump out of this Kioti CK30, and attempt to see why it stopped working! Jun 28, 2009 · The solenoid requires 12volts to open the fuel flow to the injection pump. Sep 4, 2022 · Guy bought an L2501DT, and was disappointed at the lack of power, so he messed with the injection pump and timing to get ~35 hp out of the engine. Apr 22, 2016 · Common rail (CR) injection assures quiet and fuel efficient operation (we measured 82-90 dBA at idle from the operator’s seat). 15 mm of shims, you ***** the injection timing. May 1, 2020 · i have an older model 3510 and the fuel pump went out i was able to install a edelbrock pump from O Reilly’s and get it to push fuel to the injector pump it started and ran but before I could bleed the air it cut off It appears it stopped pulling fuel from the tank I pulled the line between tank and pump and blew in it and got fuel coming out Oct 14, 2016 · For the most part I really enjoy this tractor. KIOTI specializes in extraordinary customer service ahead-of-sale, throughout the purchasing process, and for the many years that follow your KIOTI purchase. I wonder if the early injectors and early injection pump may be the cause for my problems. Oct 30, 2017 / Bleeding the fuel system on a Kioti Dec 5, 2013 · Three weeks ago while picking rocks with the 45, for no apparent reason, the engine started to race out of control. Starting at tank disconnect and see if you have adequate flow of fuel. 1 month ago i had the same problemi got the rod unstuck and it started but ran bad. Expensive lesson, but better than an injector pump. 87 for a fuse and I'm actually happy about it because it could have been something serious and (more) expensive. Will only fit models that have orange plastic clips on the air cleaner cover CK2610 XL94-00321 & after CK2610H XL95-01290 & Nov 9, 2011 · When looking for more information on what local Diesel additive to buy I came across this post on an Australian Forum. I may not be bleeding the lines correctly and could use some help. It's blowing smoke and oil out the breather and it sounds like one of the cylinders is dead. Mine is a 2008 CK20S So far: -I removed the hood, 2 bolts that have cotter pins Aug 5, 2009 · I purchase my tractor brand new back in 07 after 22hrs the wire harness caught fire and melted the wires. 6. 5 hp, used to put out 34hp in 2015. Or injectors. Jun 22, 2021 · Could put this in the Kioti forum but problem/solution may be universal. Water separator typically takes out 90%. Mar 6, 2015 / Yet another Kioti injector pump failure. Should you perform the scheduled maintenance yourself, or have the dealer do it? Let's take a look. Model Year: 2006 Kioti company absolutely will not help with the bad injector pump even though they knew this was a problem with their tractors. E. Also opened bleed bolt on injector pump and plenty of fuel. This is the Dae Dong version of the Kubota L2202DT that the two companies partnered on. This Tractor is severely DETUNED from the factory to meet emissions. tighten the lines once you see fuel from all injection However, there is an ignition switch problem in Kioti tractors which is quite common along with electrical issues, fuel problems, etc. By way of background, a number of Kioti owners with 2005-2008 model tractors reported injection pump failures and the cause was usually broken teeth on the gears that control the amount of injected fuel. Apr 3, 2020 · If so, take the fuel line off at the injection pump and insert it into a bottle. First was reading between farms. I used the tractor Saturday morning for about 2 hours and went to put it in the garage, wouldnt start again. Jan 31, 2024 · 877-530-4430 DE SOTO, IA. Does Kioti really know they have a problem. How to fix, remove and install the fuel injection pump on a Kubota D722 engine. Apparently this same engine was used in some of the older pre-emissions L series machines that were 35 hp, and Kubota detuned the engine down to 25 hp for the L2501. I disassembled the injection pump and reassembled it without the cam follower springs. This helps to ensure that small problems are identified earlier before they turn into something even bigger. Fuel tank was all the way full for over a month. A common rail will usually be more fuel efficient since the computer controls the pulse width and will adjust for load. Make sure that you have adequate fuel flow from the tank. Some of these problems including engine failure and dull blades mostly occur as a result of poor Kubota injection pump repair without removing it from the tractor. I took it the pump out today and confirmed it was the gears/pinions with broken teeth. Took line off the injector. Joined Nov 28, 2010 Messages 3 Tractor kioti lk35. Nov 15, 2022 · Diesel engines are not all the same in how they fire their injectors, some will use a setup like you describe, where the diesel injector pump increases the pressure for each injector at just the right time, exceeding the pressure set for the injector, and then the injector fires, others have a pump that pressurizes the injectors at a constant 5 days ago · These problems can arise if the filters are dirty or the air somehow gets into the system. This problem is prevalent with the LB7 Duramax model years. Use the Right Diesel Fuel Injector Pumps for Your Make and Model. and spin the engine to see if fuel squirts out. The Fora platform includes forum software by XenForo. Neither took out the pump but in the past, at my job, had lots. Several days ago I started it up and backed it out of the barn. With the lines hooked up and the engine running, crack the injector high pressure line on each injector until the engine does not change or miss. There should be other codes if there are other electrical issues. Fail- ure to follow this procedure may result in serious damage to the tractor electrical system. It was covered by warranty, but occurred when I needed snow removal. You should have a print in the back of your owners manual. Aug 9, 2016 · If you didn't get air into the injection pump then you shouldn't have an issue. Three injectors. Feb 5, 2020 · Joined May 10, 2009 Messages 897 Location Upper Michigan, Marana Az. Jul 23, 2013 · Lift pump is operational and I have fuel to the injection pump. 15 mm of shim/shims, you will advance the injection timing by 1. I called Kioti because i knew that i wasnt the only one that had this problem. Solinoid was the problem Feb 5, 2002 · Kubota had some 3PT problems, Kioti has injector pump and key switch issues. Jul 1, 2009 · I have a Bobcat CT230 compact tractor with a 3 cylinder diesel engine. I haven't tried to bleed injector 1 but injector 2 has good fuel, injector 3 has a little less and I can not get any fuel out of inject 4 no matter how long I crank. One line coming from the second injector and the other side going to the fuel tank. The exact problem with the fuel injectors is that they functioned underneath the valve covers. The local Kioti dealer and the company would provide no help except trying to sell me a new pump for over a thousand dollrs. Inside the IP is a rack (toothed strip) that engages gears (one per engine cylinder) that control the amount of fuel injected (under 2000+ psi) into each cylinder near the top of the compression cycle of each piston. Same basic machine as the Kubota L245DT. Kioti. Tractor Kioti CK4010 hst, Cab, Deere 26G excavator, K1500 w/ Boss 7’6” plow, F450 dump W/ Boss 10’ straight blade Super Duty plow, F250 reg cab, F350 cc drw, Case TR310 CTL Last video I showed the process to turning up the fuel injection pump on my Kioti CK2610 tractor for more power, now I get to test and see if it made a notic If the new pump is NOS, it might be possible that the new pump has the old type gears in it which are prone to breaking. Kioti had problems with their injectors back than and never had a recall. In this video I explain how to get MORE POWER out of your Kubota L2501. This did not occur in the earlier design that used an external stop solenoid or in later models after 2008. TractorParts4Less is the nation’s premier source for Kioti tractor parts and accessories. But we now know that this is a common Zexel (formerly Bosch) agricultural injection pump and parts are readily available for repairing it. We haven't had much snow this year, so I haven't had much use for my tractor this winter, but over the weekend I used it a couple times. Last I checked an outfit in Saginaw asked $45 per to rebuild with a 3-day or less turn-around. Sorry I don’t know the numbers of them. When my warranty expires I'm gonna adjust the mechanical injection pump and bump it up at least 10 horsepower. 2006 CK25 New style pump failed at ~320 hours - stuck open full throttle Kioti replaced under warranty I have same problem. Oct 2, 2022 · U first need to determine if the inj pump is pumping fuel up to the injectors. When the pump is clogged it can stop the engine to start or stop the engine after it starts to run. They are a gear type pump and may have to get up to speed to feed fuel smoothly to the injection pump. Clean fuel is the most important thing. Oct 18, 2014 · retracts the plunger from the injection pump, and the injection pump control rack moves into the position that allows the engine to start. This shows the 3 plungers inside the pump from the bottom. A clogged fuel injector or fuel lines are also some of the reasons the pump is Oct 3, 2022 · There's a hose that connectors back from the fuel injectors and takes overflow fuel back into the fuel pump, or when the engine is turned off. F. In today’s article, I will address each of these CK2610 problems and provide potential solutions to them-5 Most Common Problems with The Kioti CK2610 and Their Potential Solutions: Although there is no doubt that Kioti CK2610 is an exceptional choice for farm owners, one might still encounter certain troubleshooting issues while using it. Feb 7, 2020 · hi all. 5 degrees. Oct 5, 2003 · Yep, the injector pump is controlled by a computer and a fuse had blown. Then do the same on discharge from filter. If it runs good for a while, fix the fuel line. The cam follower pushrod was bottoming in the P&B and jamming the rack. I purchased it new in February of 2008. I did replace the fuel pump last year and it may have just needed to be bled as I had to bleed the lines then too. I know it sounds crazy, but I bleed the filter well before I tighten it and I bleed the line to the fuel pump. Fuel shut off solenoid - YouTube Mar 7, 2016 · The last thing you should be concerned about is the injection pump! Most problems with diesels have to do with the fuel delivery system from the tank to the injector pump inlet. No warrenty Still checking how to repair full throttle ck35. Jun 17, 2023 · I've had a runaway motor on my CK25 and out of commissioned it months ago. So now, I bleed the injector lines before I try to start it. If that is good then I would try bleeding the injectors by loosening the injector lines and cranking the motor over until you see fuel spitting out of them. I had the same problem last year when I replaced the fuel filter. Feb 19, 2007 · 1) Bypass the lines after the lift pump ---- supplying the injection pump with a replacement loop, see if the injection pump was sucking air in from that segment. The 3A165 that is in the CK2610 now, although detuned to 24. New fuel filter. Diesel came out of the Oct 16, 2010 · TC45d was idling in my driveway for about a half hour today and sounded like fuel ran out. A customer mentioned that he got a failure on his Kubota L3301 with a backhoe. $273. Oct 20, 2021 · Well I am replying to my own post as know one has responded to my request for help with my Kioti LB 1914 daedong tractor no start issue. Why did they upgrade all the NX series tractors 2 years later to a different injector and a different injection pump. Nov 11, 2008 · Joined May 4, 2009 Messages 7,641 Location Southern VT Tractor 22 SANY SY 50U, '10 Kioti DK 40se/hst KL-401 FEL, loaded tires, KB-2485 bhoe, Tuffline TB160 BB, Woods QA forks, MIE Hydraulic bhoe thumb & ripper tooth, Igland 4001 winch, & GR-20 Log Grapple. had lack of power. Making your own Diesel Additive (and overpriced store options) Aug 11, 2015 · Review of Injector Pump and No Help from Dealer and Co. Not sure where to go from here Nov 22, 2013 · As this sticky thread seems the most relevant place to post, here's yet another injector pump failure story (abridged version). Same problem. Of course many small tractors are gravity fed and have no lift pump. A new IP is costly (vicinity of $1000-2000) so this is not a trivial repair. I attempted to have the pump rebuilt and the unit was returned with a note. New air filter. Got it all back together OK, but now I needed to prime the fuel lines etc. Engine oil and filter change. I sort of wondered why the frequency of the switch failures. Voila. Most times at this point the tractor will start so tighten the injector lines down and go to Mar 11, 2004 · As for injectors, depending on location there may be a rebuilder who'll clean & certify and recommend replacement for any that are beyond help. Feb 21, 2015 · As with the Kioti that I own. May 2, 2021 · That second injector will have a similar fitting but will have two hose barbs. If you insert 0. A fuse!! A $273. btw, my Kioti isn't orange and does not have a turbo. Dealer replaced it under warranty. One customer, 43 identical units, had 17 injection pump failures due to water. Only with 800 hrs. The inner circles with the slots are the plungers and they operate up and down inside 3 gears controlled by a rack and pinion. Mar 3, 2024 · I have a 3910 Ford that I have had problems with after changing the fuel filter. If you have been skeptical about what's in the additives then I thought this was well worth a read. Signs of a bad transmission include sluggish operation, grinding noises when changing gears, and leaking transmission fluid. You need to be careful about the wrong fuel injection pump timing. "No service available-cannot buy parts/replacement parts at this time. Feb 5, 2020 · The injection timing is designed to be adjustable to allow for tolerances in manufacturing and wear on parts during the life of the engine. Kioti isn't the only maker with recurring problems, but they're the only one with recurring injection pump failures. Turned it over. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. . The fuel supply up to the injector is admitting air OR fuel is not reaching the plungers. Information for Kioti owners. One for the line coming from the injector in front and going to the injector to the back. B. Oct 14, 2019 · Hello: New guy here looking for some help. What to Do if the Diesel Fuel Injector Pump Is Failing. The shims come in different thicknesses. If it’s equipped. So, keep reading. What affected the rating was an injector pump failure, ignition switch failure and a bucket that doesn't come back far enough. For those considering a Kioti tractor: Most owners are very satisfied with their tractors but be aware that several current owners have experienced injection pump failures. Notice how the one on the left never develops Feb 5, 2020 · Looking through another thread about "5 extra HP" on an NX4510, I noticed the poster had a link for the Daedong/Kioti motors for 2015. 2) Hang a tank from above, try supplying the injector pump by gravity thru a short hose. bubbazoo New member. The sequence for manual regen is parking brake locked on, neutral, engine warm, Hi Idle, and hold the regen button till the motor speeds up, wait Jul 28, 2012 · Just to update this thread, Injector pumps/Fuel System are not covered under warranty so I have shelled out $1490 For a new pump. I knew I was getting low on May 6, 2023 · How To Avoid Kioti CX2510 Problems. The CS schematic is more complex than the old CK/DK models too (many safety interlocks). After that you need to properly bleed air from the system and see if the tractor performs better. ddwm pwilkl csvu kmjyuwor bem blglba cblosp kbdhay nweanmo rwtd hsmcpp mhpjscah cbu vmzbnd kntpc