Grizzly 660 rear drive shaft removal 2 HOUSING, DRIVE SHAFT 5KM-46151-02-00 Ships in 2 to 3 days $226. Rear Differential Drive Shaft Coupling Gear Fits For Yamaha Rhino 660 4X4 The drive shaft should have a little back and forth play. Its lasted 9100 miles though. Reactions: desertdweller. Engine Rebuild: https://amzn. 2003-2008 Yamaha YFM660F Grizzly 4x4 Rear Left, Rear Right. Brian B. replaced both front axles, and took the front driveshaft out to replace a seal. Pry out the old oil seal and tap in the new one. Remove 3 bolts from diff (mine came out easy - Lucky??) YAMAHA GRIZZLY 660 FRONT DRIVESHAFT DRIVE SHAFT AXLE FITS 2003-2008 | eBay Any questions, drop me a message and I will try to help anyone out. There's a bit more room between the diff and the frame but it won't go back further 4th Photo shows the axle shaft, with the bearings pushed into place & the outer snap ring ready to be installed. Unplug all wiring connected to block and comes right out. You can remove the drive shaft and drive on no problem. but it doesn't have move far. 1. Video 10/10 tearing down a 2002 Yamaha Grizzly 660 4x4. Jump to Latest 3. 2003 Grizzly 660-Fully Loaded "View my Garage" -"YACC #11" 2015 Can-Am 800R XMR It's got some mods! 2011 Ski-Doo MXZ X 800R E-TEC. 2002 660 Grizzly HMF Pipe Dyno Jet - Outlaw Clutch - Bayou Snorkel Kit / Clutch $ Intake- 28" Outlaws-Gorilla Yamaha Grizzly ATV Forums. So with only the rear mount I dont want to apply too much force. 2 posts · Joined 2014 Add to quote; Only show this user My (03+) Grizzly 660 had the famous worn out splines on the engine side coupler splines and engine side drive shaft splines, on the front CV drive shaft. to/3m1B8GMAmazing Deal: https://amzn. This process will be the same for the 03-11 Gri You will need to remove the front driveshaft and u-joint yoke in order to replace it. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) 27" s/w Titan 589 on stock Quick diagnosis of the sound https://youtu. SCITOO Rear CV Axle Fit For 2003-2008 for Yamaha Grizzly 660 Rear Right Drive Shaft CV Axle 5KM-2530T-13-00. Please consider creating a new thread. Thanks For Any Help . 98 $ 64. Took me less than 10 minutes to remove the rear cv joint from the shaft. Jump to Latest 17K views 4 replies 3 participants last post by Scottwv Oct 2, 2017. Factory Yamaha Rear bumper Kolpin hand guards KFI Stealth SE35 Street legal 2014 YAMAHA GRIZZLY 450 Heat demon heated grips KFI Stealth SE35 2014 YAMAHA GRIZZLY 700 Heat demon heated grips Kolpin hand guards WARN A2000 Street legal :seesaw: WOO HOOOOOOO 2 days later and I got the Kodiak back together and get this it works! I just road it around the yard a bit, both in two wheel drive and in four wheel drive and low and behold nothing blew up. OR Yamaha ATV Complete REAR CV Shaft Axle Grizzly 450 | eBay . - 12: Run the engine for a minute or two to help the water mix with any coolant left in the system. You need to unbolt the front diff and slide it forward to remove drive shaft. 5mm shim, purple secondary, slightly lighter primary weights 2007 Grizzly 350 All factory Sold: 2006 Grizzly 660 '02 grizzly 660 dyno jet kit k&n air filter fully snorkled custom rad relocated (check out my thread on this one!!) hmf utility (slip on) 29. Basically you need to remove the two long bolts that hold the rear diff in place, so that you can slide the diff back. Flywheel Puller: https://www. I jacked up the back and in neutral 2wd I can move the rear wheels together by hand. 62. And it was a tight fit. (MINE) 2006 Grizzly 660 With ITP SS212 rims, Dunlop Quadmaxx Tires, Wiseco Piston/ Wiseco Gasket Set, Rigid Industries Duallys, Superwinch Terra 35, ODI Lock-On Grips, Twin Air Filter, SPAL Fan! REAR BUSHING How to replace the axle seals and giant o-ring on the front differential on the 2002-2008 Yamaha Grizzly 660. 8945 posts · Joined 2006 Add to quote; Only show this user 07 Grizzly 700 04 CRF 450R 06 Rhino 660. When I put it in gear, 2WD, the rear drive shaft spins but gives no power to the final drive. I Just remove the driveshaft. It was a few hour job for me. Save Share ie diff torques up at the front loading the drive shaft and the input shaft bearingsetc. His was doing the exact same thing yours is doing. I took pictures to show you. Thanks in advance! Ya there are 3 seals on the diff, one each for the 2 axles and one for the drive shaft. 03 Grizzly, 26" MudLites & 1” HL spacers Video 10/10 tearing down a 2002 Yamaha Grizzly 660 4x4. MMI Graduate, Yamaha Gold Technician, 7 years as lead A tech. YACC MEMBER # 7:happy: 2014 Grizzly 550 EPS, Richochet Full Set Skids, Fender Flares, Yamaha front Brush Guard, Moose Rear Bumper, Front and Rear cargo Box, Icom 2980 Ham Radio & 12 volt lithium battery in front box 2005 Grizzly 660 Left rear wheel is different About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Just went through my rear diff replaced all bearings,seals with all balls kit. lchspanthers09 Discussion starter. Heres the problem, the boot on the drive shaft from the transmission to the front diff was torn off by a stick. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) 27" s/w Titan 589 on stock wheels (winter tires) 2. Attachments. I checked the play in the CV joints and they seem good. Check the rear drive shaft while riding it for a while. This allows dirt into the rear coupler splines and they prematurely wear out. 5 Pilot, Warn 2. After each cut I squeezed the pipe closed in the vise and tried it on the coupling. Caltric Complete Rear Differential Compatible with Yamaha Grizzly 660 Yfm660F 4Wd 2002-2005 2007 2008. Cake. Put the shaft in a bench vice and remove the boot clamp. I ended up removing the rear differential to complete some further inspection. Part needed: 93102-30170-00 (Yamaha OEM) Start by jacking up the rear end, and removing the wheels. Turner can "fix" a 660 front drive shaft, but they also dont sell one. Sort by Oldest first Oldest first Newest first Most reactions. The ring and pinion gears have be About Press Copyright Contact us Press Copyright Contact us 2004 660 grizzly-686 kit with a ton of goodies and stuff. Any pics/help would be great Mike . I 2004 660 Grizzly. 4 Removing front drive shaft 02 660. 11. Be careful though, I lost a layer of skin on my buddies rear drive shaft when he started to lose his. Jump to Latest You'll need to pull the rear diff to separate the driveshaft. But to get all the bolts out the lower a arms had to be removed!! Warn XT 2500, Tamarack rear box, Rotopax gas/gas, storage/first aid. GRIZZLY 660 offroad vehicle pdf manual download. 2007 Grizzly 700 EPS 27in Dirt Tamers on SS212's VDI Copperhead ECU, tuned HMF Swamp Series exhaust 1. Over there is where I have read about drive shaft issues at one time or another. ? By chatting and providing personal info, you understand How do you install the front drive shaft compression spring on a 2003 grizzly 660 4x4. Fitted aftermarket rear diff mods, 3" system 2017 gearbox, remap So the right axle and the front drive shaft remail still yet I can rotate the left axle. i rotated the cv assembly to remove the balls, inner drive ring, and carrier ring. A bad u joint will create heat. I have tried both left and right hand thread rotation to remove and it wont budge. It sounds like it is at the wheels on both sides. gif. I guess you get one packet with each boot. 0 mm Primary Shim BISON Trail Front and Rear Bumper RICOCHET Skid Plate This video will walk you through the process of replacing the rear axle bearing on a 2006 Yamaha Grizzly 660. Save Share A forum community dedicated to Yamaha Grizzly ATV owners and enthusiasts. This will close the gap on the rear coupler and prevent it from wearing out again in the future. Wemac. 5mm shim Eh, big project here. As far as the removal of the rear end. Look towards the back of the driveshaft and you will see the brake 2007-08 YAMAHA GRIZZLY 450 4X4 REAR OUTER ATV CV JOINT | eBay. 12 posts 2003 Grizzly 660 came with new 26" BKT Wing tires ($2300 craigslist) 1" wheel spacers ($78 ebay) Yamaha Overfenders ($92 ebay) 3500 lb Viper Max Winch + Amsteal rope ($185 +$44) Custom Aluminum Tip ($5) New rear pinion housing +Seal ($54. After it start to get worn it orbits around in the coupling causing more and faster wear. Working on Arctic Cat certifications. K. ? Thanks for your help. • Dual heat treated high strength Chromoly steel shaft, with upgraded inner cage material to 4340 Chromoly Steel. Save 2003 Grizzly 660-Fully Loaded "View my Garage" -"YACC #11" 2015 Can-Am 800R XMR BUT, the shaft came out leaving the cv in place. then remove the circlip and slide the shaft out of the joint. 2003 Grizzly 660-Fully Loaded "View my Garage" -"YACC #11" 2015 Can Yamaha Grizzly ATV Forums. 11 posts · Joined 2012 Add to I have 2006 660 with the CV style drive shaft, connecting the engine to the differential, that is stripped out on the engine side and good on the diff side. 00. COOP45 Primary, 1. The only reverse thread nut that I know of on a Grizzly is the wet clutch assembly retaining nut. rear diff pinion bearing removal. Slotting pipe. Save Share Reply Quote Like. to/3lNKDtmService Kit: https://a Yes, you have to unbolt the rear diff and slide the diff back and the drive shaft will pull out. REALLY MY BAD!!!After closer inspection following discussion with you I found the real problem. Recommended Posts. dooitorbust Discussion starter. this from happening again. Would a drive shaft from a 2007 Grizzly 700 fit on this particular 4 wheeler? gorilla only makes for the rear. ebay. You pretty much have to take the rear drive shaft out, then remove the pinion/bearing housing and there is a seal in there. All other year 660's use a cv joint style front driveshaft. Coy. We Replaced The Rear Drive Shaft AND Rear CV Axels In A Yamaha GRIZZLY 660 #atv #repair #replacement #yamaha #yamahagrizzly #grizzley To remove the rear driveshaft you have to unbolt the rear diff and move it back, then the shaft will come right out. Thanks for the suggs. Tags I have done pretty much eveything to the bike except for mess with the drive shaft removal. 2008 Yamaha Grizzly 700 EPS, EFI Warn Winch Symantec hand/thumb warmer Bighorn 2. I have not seen one pop outtake the motor mounts loose, all but the long front one, take bolts out of rear diff, take rear shocks off ( it will be easier trust me) take off skid pan, you can work the diff to the rear and then lift up rear of motor and pop out the drive shaft, it is not easy but can be done. BUB BigBore Muffler, K&N w/ outerwears, DynoJet, 22. L8er Freaker . Replace 2005 660 Grizzly torn drive shaft boot next to front diff. Jump to Latest So, I own a 2009 Grizzly 450 4x4 and I need to replace one of the U Joints on the the rear drive shaft, the one closest to the engine to be exact. 31 posts · Joined 2015 Add to quote; Only show this user #1 · Sep 30, 2017. Maintenance. 0 & Type C7 Rims Cycle Country boot guards Rigid 10" LED Lightbar American trails rear cargo bag Fuse block & 2nd aux 12v plug Custom 6"PVC Stereo with blue LED Speakers. Save Share This rear differential from Niche Industries is designed to fit the Yamaha Grizzly 660 manufactured between 2003 and 2008. L. com offers robust, powerful, and efficient grizzly 660 rear drive shaft for all types and variants at the most amazing offers. My sons rebuild so far seems to be sorting itself out. Share More sharing options Followers 0. 5mm shim with orange spring 12" itp ss212's wrapped in 28x10 silverbacks YACC member #41 The drive shaft is free floating, meaning with the diff moved back it should fall out, you can pull it out from the couplers. E. The front shaft removal wasn't so difficult, but still not easy. I have removed the rear differential and pulled the shaft out of COUPLING 5KM-17832-00-00 but I can't budge the nut on the middle shaft to remove and replace the seal. 58 posts · Joined 2008 Add to quote This video will go into some of the procedures on how to replace an entire set of bearings ans seals in the front differential of your Grizzly 660On a side n I was riding my 02 grizzly 660 yesterday and the rear end quit driving. Once you see it I know you will As the tittle states, I will be be showing you how to replace the rear driveshaft oil seal (same procedure for carrier bearing replacement as well)METADATA: Rear drive shaft. This is the seal in the back of the engine that connects to the rear drive shaft. IDKif it were me, I take the time to pull the rear axles out of the drive and see what I could see through the holes. Right Rear axle: https://www. it looks like it also has loctite so planning on heating the housing in the oven @ 300 to brake down the bondNumber 17 in the parts diagram so Pulled the rear drive out and opened it up. You don’t need to remove it I have just discovered, thanks to this forum, that my front drive shaft is destroyed, along with both couplings. Our axles are designed to withstand harsh terrain. - 13: To help make sure there is nothing blocking any of the passages in your rad i removed the upper rad hose from the rad and forced water into the rad from that location using a garden Rear Drive Shaft Seal. Put new clamps on, and reinstall Rear drive shaft yoke nut torque HELP. '03 660 Green Grizz! - 26" Mud Bugs on SS112 K&N filter '04 660 Rear Diff Removal. all Remove. 98. #1 · Feb 10, 2010. I ended up getting an exact size replacement from Advanced Auto parts for $2. 2nd Photo shows the CV grease Or do I need to pull the rear diff with the drive shaft, Then remove it from the diff. Jump to Latest '13 Stealth Grizzly Powermadd Sentinel Handgaurds w/ LED inserts Tamarak Front Hard Box, mounted on rear BigHorn OG 25x8x12 & 25x10x12 DWT Stealth Wheels Coop45 Mod3 w/ purple spring Yamaha HD Front Bumper ViperMax 3500 Winch Symtec dual grip heat RI 10" Specter Driving Elka This video covers replacing the rear pinion seal. I'm having a bit of a time with the right front and right rear axles and have read through the cv threads but am still a bit sideways. You will need to remove the rear diff mounting bolts and pull the diff back in the frame to remove the rear driveshaft. -2006 Grizzly 660 Special Edition-Lots of battle scars and good memories to go with it! Save Share Reply Quote Like. Posted December 30, 2009. I had to take the drive shaft out to get to Next remove the brake caliper using a ½" drive 12mm socket. 1 out of 5 stars. most likely the splines are shot on the shaft too. See less See more 2 -DOUG. 1129 posts · Today we are going hands on with a front Driveshaft made by Niche Industries. Front Drive Shaft Boot. All ATVs are similar and if you repair one you can repair another. I think its bullshit having to replace the whole drive shaft when its a poor factory design anyway. 5ci, 1. ever replace front driveshaft u-joints??? Jump to Latest 16K views 4 replies 3 participants last post by maxthis May 6, 2009. 5 KB Views: 409. I know I need to remove the wheels and loosen the A-Arm and remove the differential bolts so it can be slid back. $174. What is the best way to fix it. Just an FYI, the 2002 is also a one off year for the front driveshaft. Description. duckmans83. brave1. Also for: Yfm66fgw. RED 2002 Grizzly 660, 28" Gorilla Silverbacks, Wiseco 11:1 Piston, 4th Photo shows the axle shaft, with the bearings pushed into place & the outer snap ring ready to be installed. Niche Yamaha 450/660/700 rear differential install/How to the easy way. 5ci winch they will be alot stronger and Im shooting for the $100 to $150 range. Remove. bamagriz Discussion starter. hammer07. Tags 660 brake change grizzly pads rear. How difficult would this task be? 2005 Grizzly 660 Warn RT25 26" A/T grips RAM mount/60csx Mad dog bag Ricochet Skid plates Big Gun EVO/Wrapped exhaust New tail light 2004 Honda 400 lower a-arm (need clearance for diff bolts), 3 diff bolts, slide the diff forward, remove front driveshaft, About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Rear Differential Removal. Come join the discussion about performance, modifications, classifieds, troubleshooting, On mine the left rear lower a-arm mounts and lower shock mount for same arm had to be unbolted to get access to the rear diff bolts, unbolt rear diff and pull back to drop the rear drive shaft. rwilde11 Rear diffs are listed under drive shaft section for most vendors. Yamaha sells the part as a whole unit, but I was wondering if the CV can be taken apart like the axles and a new boot installed. By Metzzen1, December 30, 2009 in Utility ATV. Image2. Could both rear drive axles be stripped in the housing? In 4WD I get power to the front tires. Does there seem to be any play in the drive shaft or axle bearings on the final drive if you try to jerk them back and forth. 00) New right rear axle shaft ($49 cvman) Alba Steering stabilizer/damper (Cost $98) I replaced the U joints in the drive shaft of my RZR for $13 each with a set from an auto parts store. Then you will need to remove the driveshaft coupler. This video shows a Yamaha, but most man 2019 YAMAHA GRIZZLY 700 SE Heat demon heated grips RICOCHET Skid plates, A-arm guards, floor board guards. If you dont ride in lots of mud and water, you probably wont have 2003 Grizzly 660-Fully Loaded "View my Garage" -"YACC #11" 2015 Can-Am 800R XMR It's got some mods! 2011 Ski-Doo MXZ X 800R E-TEC. BUT you say you do not have enough time to do the repair, yet removing the driveshaft is the same amount of work. Im a total noob so any help would be appreciated. To remove front plastics means to un-plug almost does anyone know how to remove rear drive shaft on 06 grizzly 660?? i just got the new gorilla heavy duty shaft and am wanting to install before motor work is done!! This is Rear Driveshaft Removal. 03 660 grizzly rear drive shaft seal replacement. Being the front left does this axle have special needs (re: diff lock etc. It's a much easier job to just remove the front diff altogether. 00) New right rear axle I have an '06 Grizzly 660 with an oil leak on the rear of the engine where the drive shaft is connected. 257 posts · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright 05 Grizzly 660 SE: Special Edition Black Metallic 27" ITP MudLites Warn 2. kevinvcr Discussion starter. Jump to Latest 04 grizzly 660 4x4 Cvt snorkeled 1. You have to unbolt the front diff and move it forward about 1 1/2" and the driveshaft will come out. R. Lift whole motor up and to the rear to drop the front drive shaft. Grizzly Talk. Yamaha Help with Grizzly 660 Front drive shaft. These incredibly reliable and rigid grizzly 660 rear drive shaft are performance-enhancing and can offer you long-lasting sustainability by taking care of your off-road vehicles. 5 mm belt, Purple Secondary Spring, 21 gram weights, weight covers reduced to 29 mm diameter and a 2 mm Cut Cam Plate. 2696 posts · Joined 2008 Add to quote; The driveshaft can be taken apart and the boots replaced. D. It's a regular nut to remove the coupler. OLDSILVER. problem is the drive ring is asymmetrical does the fat part face the wheel or the diff. The shafts going to the wheels feel tight. 4. Catalog; REAR AXLE GEAR CASE ASSY 5KM-46101-12-00 Ships in 2 to 3 days $1,681. many thanks Mike . Changed the fluid in both diffs and it was pretty nasty. This is an older thread, you may not receive a response, and could be reviving an old thread. Inside diameter must be 1 15/16". Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Open to all Grizzly models including 700, 660, 600, 350, and 125. 5, 30" XXL, front & rear highlifter springs powdercoated black, 2" Hl Lift, gorillas F&B, 1. Cheapest I could find is cycleparts. 06 Grizzly 660 26" ITP 589's in ITP 312's White Brothers E-Series. The 660 with the cv drive shaft has a problem with being too short. I could see the rear drive shaft turning while moving in 4wd. com/itm/332997722043Oil Change Kit: https://amzn. 2nd Photo shows the CV grease that came in the kit. Jump to Latest I'm trying to replace the rear rotor on this thing. 3. It would not move in 2wd and there was a grinding sound from the rear diff. Then try to hold the cv joint straight, and hit the shaft side of the joint with a small sledgehammer. Small Business. Has anyone here accomplished this and if so, could you please send me some instructions on how to do it. Here are some pics, 2003 Grizzly 660 came with new 26" BKT Wing tires ($2300 craigslist) 1" wheel spacers ($78 ebay) Yamaha Overfenders ($92 ebay) 3500 lb Viper Max Winch + Amsteal rope ($185 +$44) Custom Aluminum Tip ($5) New rear pinion housing +Seal ($54. FREE delivery Wed, Nov 6 . Jump to Latest I have a 07 450 Griz 4x4 that makes a popping sound in the rear when turning. I haven't attempted this with the tire on, and really don't recommend it. 5. 05 black special edition griz, 27" mudlites,1. Greg League City, Texas 2006 Grizzly 660 SE 4x4 at them ones for your 03 450 Kodiak I`m going to say yes How to Change Rear Brake Pads - Grizzly 660. LIFTIT Discussion starter. Grab the shaft and you can wobble it around and it if very "growley/chattery" while driving. Then remove the cap, and drain the water/coolant out again by removing the drain bolt. 180 posts · Joined 2007 Add to quote; Only show this user Just performed this on right rear drive shaft. eazirider Discussion starter. I think i will weld the broken mounts back first then try again. Insert Quotes Post Reply That shows you how to remove the rear oil seal for 2016 through 2018 Yamaha grizzly 700 Bad front drive shaft on Grizzly. Yamaha Grizzly 660 axle boot replacement. They use 2 u-joints on the shaft. Replace the oil seal and put everything back together. 02 Grizzly 660 - 2002 Grizzly 660 - 9447 miles (350 miles on rebuild) - approx. The joint should pop right off. I got it to the truck by using 4wd. i found mine with the belly pan off. com $300+. My questions: I'm assuming that I can get the back axle in WITHOUT removing the Cup from the diff, It has a C clip Am I correct? 2002 660 Grizzly HMF Pipe Dyno Jet - Outlaw Clutch - Bayou Snorkel Kit / Clutch $ Intake-Power Now - High Lifter Coil Springs- is hard to see . 660 griz drive shaft. com FREE DELIVERY possible on eligible purchases. 99 $1,527. Save Drive Shaft 2002 Yamaha Grizzly 660 (YFM660FP) - Drive Shaft All Diagrams Body & Fenders Control & Brake Electrical Engine & Exhaust Frame & Footrest Fuel & Air Suspension Transmission Wheels, Tires, Final Drive In this video was give a detailed breakdown on how to replace a u joint and how to remove the yokes from the machine. 07 Grizzly 700 04 CRF 450R 06 Rhino 660. The Problem: Remove the rear skid plate, The diff slides out through the back. mounted on rear BigHorn OG 25x8x12 & 25x10x12 DWT Stealth Wheels Coop45 Mod3 w/ purple spring Front Differential Axle Replaces OEMs for Yamaha 5KM-46173-10-00 ; Compatible with Yamaha Grizzly 660 - YFM660F: 2003-2004, YFM660FLE Limited Edition: 2004, YFM660FAH, YFM660FH Hardwoods Hunter Edition: 2003-2004, 2006, YFM660FAHW, YFM660FHW Wetlands Hunter Edition: 2003-2005 About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright A forum community dedicated to Yamaha Grizzly owners and enthusiasts. See less See more Freaker Nova Scotia Canada this is my first posting on this site looking 4 some advice on the removal of the rear axle on my 02 grizz ive got all suspension related parts off just dont want 2 force anything and create a problem in my rear end housing any help would b greatly appreciated I'm assuming you have a 660 Grizzly As for removal - Here is a basic checklist: Drain the diff of as much 2003 grizzly 660le. I left the rear motor mounts attached to frame but un-bolted from block. Middle drive gear diagram: I was wondering if anyone has ever replaced the boots on the front driveshaft of a 2003 and newer 660 grizzly. 5 skinnies ss108's black epi white secondary epi 16gr rollers 500 stall springs 1. Tags differential rear removal. Its actually not a very hard job to do. 6. I'm assuming it's probably an oil seal. Thanks! ----- 2007 Grizzly 700 Hunter YFM7FGPHW 2021 Grizzly 700 Changing the rear engine seal. First I did remove the front drive shaft and it was so bad (sanddudes) Buy NICHE Front Driveshaft Axle Differential Coupler Coupling Set for 2003-2008 Yamaha Grizzly 660 5KM-46173-10-00: Drive Shafts - Amazon. Dial-A-Jet. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer 08 grizzly 660. If it makes a difference. 99 $223. I have a 2008 polaris 500 ho but I like the kodiak much better!!The kodiak is a 2005;the only thing I have to say bad about the kodiak is the My Yamaha grizzly 660 started binding up and making weird noises in the front end a while back. to/3lNKDtmService Kit: https://a I have a 2005 Grizzly 660 and the front drive shaft that comes from the engine to the front diff and controls the 4wd fell out and I lost it. Replacing axle on 2012 yamaha grizzly 2004-660 Grizzly rear end tool. I didn’t think about this & had slid the stock size boot onto the axle. com FREE DELIVERY possible on eligible purchases Removing the rear driveshaft. 5' Remove right wheel; Remove lower a-arm bolts and pull a-arm away from front diff. There is a spring at the back end (engine/tranny) of the driveshaft. ===== Yamaha Kodiak 450 2007 IRS HOW DO YOU REMOVE THE FRONT DRIVE SHAFT ON A YAMAHA GRIZZLY 350 ATV. Has anyone done this yet? I have a leak in the seal (not dust seal) where the drive shaft goes into the front diff. 2005 660 I upgrade the rear axles on a Yamaha Rhino with HD (heavy-duty) axles! I show you how to tackle this job step by step. As noted in the video, here are some places/pric Buy Rear Differential Drive Shaft Coupling Gear Fits For Yamaha Rhino 660 4X4 YXR660 04-07 Grizzly 660 YFM660 02-08 Grizzly 550 YFM550 09-12: Differential Assembly Kits - Amazon. Use the swivel joint and 6" extension to remove the top bolt. FREE delivery Jim, Fast Green Convertible "06" 660 on 26" BH OG's with Stock Wheels. other wise pull the front diff and all the motor mount bols and let front diff dropp, Alibaba. There a rule of thumb to go by. An interim alternative would be to remove shaft from wheel hub which would allow quad to be driven in 3 wheel drive mode ( if you understand that ). $63. 5mm Shim Mod 26x9x12 ITP 589 M/S on ITP C-Series Type 4 Wheels Mine: '02 660 now in custom how to replace rear brakes on a grizzly 660 2003 Grizzly 660 came with new 26" BKT Wing tires (Cost $2300 craigslist) 1" wheel spacers (Cost $78 ) Yamaha Overfenders (Cost $92) 3500 lb Viper Max Winch + Amsteal rope (Cost $185 +$44) Custom Aluminum Tip -Slide the knuckle off the axle shaft. Metzzen1. 2002 660 Grizzly 27" Swamp Witches, Flipped rear hubs, Cut white wire to CDI box diff lock speed limiter, Tamarack front box, Ramsey 2500 winch, Seat back Right Rear final drive assembly has slipped out under some recent towing of a trailer he did. 00 $ 174. Anyway, looking at it, how do you get the drive shaft off of the rear on the differential as it looks solid and doesn't have like the disconnect on other newer models I see on YouTube? I have a service manual, but doesn't seem to be very helpful. Hi folks I'm working my basket case 2002 660 grizz. Nothing will leak. Save Share Grizzly 660 My front differential seal is leaking where the drive shaft goes in. then there is a nut inside of the coupler. the thing is, that spring Buy QYMOTO Rear Differential Drive Shaft Coupler for Hisun Vector Sector 500 550 700 750,Coleman UT550 750 MSU500 700, Axis 500 700 750, Yamaha Rhino 660 450 700,Grizzly 700: Drive Shaft Assemblies - Amazon. Not that hard to do either way. anyone tell me what they used to remove the nut the holds the pinion shaft ball bearing into into the housing. Lift whole motor up and to the rear Replacing both axles on a 660 Grizzly. If you stripped the splines on the driveshaft you will have to get a new one. 69 Add . 79 posts · Joined 2011 Add to quote; Only show this user #1 · Mar 4, 2011. joint body is larger. 0 out of 5 stars. 5 spacers F&B, EPI belt, EPI severe duty clutch, pro-design flange & K&N filter/prefilter, full underbody skid plates, Dynatek CDI, Black HMF utility series, Full snorkle kit, HD tie rods. Luckily it can be fixed by simply elongating the front diff mounting holes Rear Drive Shaft Assembly. Found out the rear fill plug is made of that cheap pot metal stuff and it broke in two. How bad to take apart? depends on how hard a time you have pulling the axle out of the diff. I am fairly mechanically experienced but have never looked at 660 before. I now have about 800km’s/500miles on this rear differential with no problems at all a I couldnt remove the drive shaft without pulling the front diff out and up to disengage the splines. The grizzly 660 rear drive shaft on this site are offered by the leading and Grizzly 660. Anyone have a step by step for removing the rear shaft? Appreciate the help fellas. That way if the frame flexes at all you won't ruin the diff or motor. 04 grizzly 660 4x4 Cvt snorkeled 1. Reactions: moudyc700. Save Share My rear drive shaft and the gear it slides into in the rear differential had just stripped out on my 2002 grizzly 660. Instead of wanting to remove the CV joint, I went ahead & installed the stock boot onto the new larger CV joint. com FREE DELIVERY possible on eligible purchases 02 Grizzly 660 in TAN Mods: custom air case mod for big-o' clamp-on K&N filter. 99. Any advice is greatly appreciated in advance!:rocker: 2005 Grizzly 660 AKA " can am killa" 6" Gorilla Lift W/ Gorilla Axles 31" outlaw skinnys Highlifter Triple flow Radiator Relocated 2500 We are showing you how to remove a rear axle for a CV boot replacement. Now clean up as much grease as possible. once you have the axle out the cup at the I have a 07 660 grizzly and noticed popping noises coming from the front. Easiest way: Jack up rear of machine and remove wheel. 00 Add . but you will also need the unbolt the rear brake caliper and the lower arm bolts, so About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Biggest pain in the ass is that you have to remove the lower A arm on the (IIRC) left side, as the long bolts holding in the diff have to be removed through the slot that holds the View and Download Yamaha GRIZZLY 660 owner's manual online. What is the best way to get to the seal or get the diff out to change? ('cause it's the fastest, most powerful color)'07 660 with a whole pile of stuff added! BLUE ('cause it's STILL the fastest, most powerful color)'09 550 w/EPS The lower front A-arm bolt 2007 Front Differential and removal of Drive Shaft. (Take the caps off the end of the knuckle where the bolts go through so you dont lose them). replace the shaft and rear We Replaced The Rear Drive Shaft AND Rear CV Axels In A Yamaha GRIZZLY 660 #atv #repair #replacement #yamaha #yamahagrizzly #grizzley enouph room to remove the drive shaft from both couplers. If you dont ride in lots of mud and water, you probably wont have to ever worry about this happening. I have leaking seal on the rear drive shaft where it comes out of the transmission. royaldistr 2002 Yamaha GRIZZLY 660 (YFM660FP) Crankcase | Cheap Cycle Parts HMF Swamp Exh, Coop45 sheave, greaseless wts, purple spring, Yami US HD frt bumper, Bison Hunter rear bumper, ViperMax 3500 w/syn line, ATVrocks skids & Rock Sliders, Rox risers & Solex tapered quad bars, Roto Pax, PIAA Intense White H4's, Plano 1510 rear box. I have pulled it out and removed both boots thinking there would be an internal ring that allows one end to be dissasembled the same as all four axles can be. 2003 Grizzly 660 30" s/w Maxxis Zilla's on Vision wheels (summer tires) 27" s/w Titan 589 on stock wheels (winter tires) 0:06 grizzly 660 front diff axle seal replacement and disassembly I just did mine to replace a boot. 08 Blue 700FI 27" XTR's on 12's, PCIII, K&N, Full Ricochet Skids, Warn RT 2500. Front motr mounts stayed attached to block. But I am unsure about the axle removal. If your old shaft has failed, t Rear "U" Joint removal. Dark Mode; Light Mode; Menu Log in I use Douglas fir quarter round which is available in most lumber yards or hardware stores cut it down slightly I have a quick question for removing the rear shaft seal on a 660 Grizzly. Then you can remove the u-joint from whatever yoke you need removed, then remove the retaining nut and pull the yoke. 82 Add . any help would be greatly apprecialtedi am planning on starting tonight. . Remove the front diff coupler and trans coupler, I had to use a propane torch and heat the retaining nuts due to loctite holding them on the one quad. The pipe did not return to its original size after squeezing. Jump to Latest 07 770 Green Grizzly: EHS/Barker Port/Polish w/1mm o/s valves,Trinity 734 BBK, Barker +4mm Stroker Crank, Stage 2 Raptor Hot Cam, Barker true dual exhaust, PC5 w/Auto Tune, EHS Airbox Setup, 2mm o/s Throttle Body by KDS, 25. Bush Bar Kit, Rear Bush Bar, Engine Skid Plate, Front A-Arm Skid Plate, Rear A-Arm Skid Plate, Front Bash Plate, Rear Bash Plate. 99 $41. 3 BEARING ASSY 5KM-46102-00-00 In Stock $60. 5 mm shim, -1. let me know if the 03 04 05 have one . New driveshaft is very expensive just for boot replacement. 98 $ 2006 Grizzly 660 SE 4x4 2007 Rhino 660 Camo 4x4 1991 Big Bear 350 4x4 I had to remove the entire rear axle to drop the drive shaft to get to the rear yoke. ??? thanks rodger . This is a video on how to remove and replace front and back wheel bearings on a 2006 Yamaha Grizzly 660 ATV. B. 5mm shim with orange spring 12" itp ss212's wrapped in 28x10 silverbacks YACC member #41. Keep track of the parts here, there is a spring holding pressure on the shaft, the long rubber seals, and a small rubber cap thing that pushes into the rear of the drive shaft. you WILL lose engine oil when you remove the coupler, so now would be a good time for an oil change. (Mounted on Driveshaft) 2005 Grizzly 660 -Flat Head Screwdriver You will need to jack the ATV up and remove the rear left wheel/tire. Ill try to get something going in the next week or so. 2 out of 5 stars. if not i will buy a drive shaft . K&N, Dynojet Jet Kit, Tamarack rear box, Highlifter Springs, 1" Rear 2014 Grizzly 550 EPS, Richochet Full Set Skids, Fender Flares, Yamaha front Brush Guard, Moose Rear Bumper, Front and Rear cargo Box, Icom 2980 Ham Radio & 12 volt lithium battery in front box 2015 Grizzly 700 Eps, Warn Winch, Richochet full plate skids, OEM Hand Guards, Rigid Duallies, Fender Flares, ITP rims, 26” Bighorns, 1. Yamaha GRIZZLY 660 - YFM660FS Drive Shaft Diagram. This will fit all Grizzly 660's from 2003-2008. Remove bolts from the upper and lower A arms where they attach to the hub. If you remove the rear drive shaft I've got an 02 Grizzly 660 and the front driveshaft is getting worn. be/GmytdMKQ4HM Here you will get the chance to see the components involved in diagnosing a "grinding" or "clicking Im working on my bosses 03 grizzly 660. Elongate the mounting holes I have a quick question for removing the rear shaft seal on a 660 Grizzly. Replace the torn boot, then tap the joint back on the shaft, should pop right back on. ) when servicing? But I don't understand how can I disassembly outer joint (on 02 660 Grizzly) for changing cv boot? Thanks for answers. Fast Green Convertible "06" 660 on 26" BH OG's with Stock Wheels. I read as much information as I could find online but I still can't figure this one outI unbolted the differential and slid it back but there still isn't enough clearance to drop the drive shaft (pictured). 2004 grizzly 660, Green, Up-seat, 26" dirt devil tires, 2500lbs Warn winch, Windsheild, Front and Rear Bumpers, Fender Flares. Does the drive shaft come apart like the axle shaft? Got to be a cheaper way to fix it. Through years of research and development Demon Hey guys i had an issue with my rear driveshaft on a 2002 660 i bought the splines were gone in the rear boss and shaft so i replaced them both with oem parts and then found out the bolts holding the rear diff were incorrect and the forward bolt came out sometime when i was trail riding and cause the circlip on the rear coupling to break and the coupler slid off the I was wondering if anyone out there has replaced the rear drive yoke on a grizzly 450 2010 model Have started taking out the rear drive shaft but just looking I see bolt on both the transmission and the differential so thought I would ask thanks . 0 mm Primary Shim hi, my 06 grizzly 350 has stripped the front driveshaft, are the 660 grizzly the same? or does . I should note it's an 04 660. 5" Pit Bull Growlers, Owner of Mike`s Powerhouse Mods #2 and #3 Hey guys I bought a 2006 grizzly 660 that is missing the front drive shaft that goes i between the front differential and engine and now i am having some trouble finding out what does the engine side of the front drive shaft looks like so i can order the parts i need. Jump to Latest 6K views 4 replies 3 participants last post by eazirider Mar 4, 2011. $64. Image1. 5 mm shim (Ridgway 04 grizzly 660 hardwoods camo, warn 2. CV front drive shaft *fix* 03+ 660 Death wobble *Update, this is considered the "Death wobble"* My (03+) Grizzly 660 had the famous worn out splines on the engine side coupler splines and engine side drive shaft splines, on the front CV drive shaft. Once the driveshaft is on the bench, remove the band clamps and slide the boot off the cv joint. remove the front diff, and then the shaft will pull right out. Going back together with everything and figure out I need to set backlash. 1086 hrs (4 hrs on rebuild) Keep jamming in between the joint and bracket (Keep tightening as required 03 camo grizz, custom front bumper, aux led lights, full perfex metal skid plates and a arm guards, epi clutch kit, 26 ITP xtr's on ITP steel wheels, bow and gun rack, 3000lb warn winch, chain saw holder, mad dog accessory rack pack, 2 army storage bags on each fender, moose hand guards,custom floorboards, monster axles, custom 2 inch muffler tip with baffles It was leaking from the seal where the drive shaft goes into the front diff. It seems the rear differential mounting bolt on the front was snapped off!!!I really feel better now as it looked like a big chore to fix. It does it whether in 2 or 4 wd. Jump to Latest do i have to do anything special to get the shaft and axels out?? its a 2002 grizzly 660. I greased the housing at the wheel and the rear drive shaft but it is still making the noise. the drive shaft should pull out of diff and then transfercase, splined joints at both ends,(dont loose spring at transfercase end of shaft). So I replaced both of them today and went for a test drive and it’s still making the same loud noise it made when it originally stripped out when you put it under a load. A-Premium Pair (2) Rear CV Axle Shaft Assembly Compatible with Yamaha Grizzly 660 YFM660F 4x4 2002, YFM660FH 4x4 Hunter Edition 2002, Driver and Passenger Side, Replace# 5KM-2530V-00-00. 5K views 4 replies 4 participants last post by LIFTIT Feb 25, 2010. The driveshaft or rear coupler is approximately 1/4" too short. This is a video of me taking it apart to try to figure out w Remove wheel, remove 2 bolts holding the hub on, then either pull axle out of diff if your replacing the whole axle or cut the inner boot and dissesemble the CV joint if its just a half shaft. you might be able to feel it as wobble Get your Yamaha Grizzly 660 ready for off-road adventure with a heavy-duty axle. 660 Grizz! those are a really common wear part. ytt ukzfr yomsygjp ugdc pfup lcec ftzqwk mec tjhnz kuglhq