Plasma cutter amps thickness chart You can cut 16 gauge steel with the 45 amp shielded consumables. This is not a replacement for the information found in the operator’s manual. Is this with the new x45 torch? The Hypertherm XPR460 ® is part of the world’s most powerful and versatile family of mechanized plasma cutters for cutting mild steel, stainless steel, and aluminum over various thicknesses and imperfect surfaces. Like every PrimeWeld welding machine, we built the CUT60 Plasma Cutter to withstand the tough conditions found in real-world workplaces. 030" orifice tips. I recommend a 3/8" ID hose. We have a cnc plasma cutter and it is attached to a Hypertherm 85 machine. note: do not mix unshielded consumables with shielded consumables. ↳ Hypertherm's 10 Common Plasma Cutting How to Set the Correct Air Pressure and Amperage for your Plasma Cutter. 068 0. 5 6. 00 Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Tip Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. 25 amps i just need to know will thats plasma an what tank lol cause im no electrician just a simple production welder that wanna cut signs an fire pits with a 120 outlet. E. 070 0. 6MPa Torch cooling mode Page 26: Mechanized Cutting Charts FLEXCUT™ 80 OPERATION MeCHanized Cutting CHarts The cutting charts shown on the following pages are intended to give the operator the best starting point to use when making a cut on a particular material type and thickness. 1mm tip. Burgs04 January 11, 2019, 3:09pm 61. 00 Jan 23, 2020 · Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Tip Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. High-speed settings can give better cut quality and less dross at some thicknesses, if the cutting table lets you cut at those settings. Material Thickness – Thickness of the workpiece Before plasma cutting with compressed gas, read the safety instructions in the Safety and Compliance Manual (80669C). There are a lot of plasma cutters on the market. Most plasma cutting power sources are rated on their cutting ability and amperage. 45Mpa Air pressure（cutting） 0. 078 0. A 20-amp plasma cutter can handle a thickness of 0. If you most frequently cut metal that is ½" in thickness look for a higher amperage machine. com PRIMEWELD CUT 60 CUT CHART. To determine the wattage output of the power supply when cutting 5/8" steel multiply the arc voltage listed in the cut chart for 5/8" steel x the cutting amperage. Refer to your Operator Manual for detailed speed and thickness measurements. 20 Amps for up to 6mm clean cut on mild steel b. XPR460 pays you Use either the Finecut consumables or the 45 amps shielded (better cuts with Finecut, longer life and faster speeds with 45 amp shielded). It is also recommended that you consult the manufacturer’s Cut Chart for your plasma cutter, as it will help you to define the amount of amperage, air pressure, and cutting speeds to give you the best results possible. High-speed settings can give better cut quality and less dross at some thicknesses, if the cutting table The HyPerformance ® HPR400XD ® plasma system has been designed and built for maximum performance and productivity in X-Y, bevel, and robotic cutting operations. mdmuss February 6, 2020, is the link: docs. Jul 22, 2008 · Once you choose your amperage, select the appropriate chart, find your material thickness in the left column, and look to the columns on the right for the appropriate settings. I cut a lot of 16g mild, normally about 20 sheets a month and have also cut the file you mention. LGK-200IGBT cutter pdf manual download. This adjusts the amperage (cutting power) from 20 to 50 amps Note: LED display will show cutting amperage when you are cutting. info@hypertherm. Very little to no dross at all. XPR460 pays you back with maximum versatility, productivity and precision. 5 4. A unique “two-in-one” design provides high-power capability for thick metal cutting, as well as FineCut ® consumables for detailed, thin metal cutting. * Slightly increasing the test preflow O 2 and N 2 flowrates may increase piercing capability on the thicker materials The PrimeWeld CUT60 110v 220v Plasma Cutter is excellent for CNC use. 045" kerf width. The chart provides general thickness ranges for cutting of mild steel. There’s something here for every budget and for every project. I don't think it is applicable though . 018 215 O 2 plasma 3 1160 . Plasma cutting is typically easier for the novice to master, and on thinner materials, plasma cutting is much faster than oxy-fuel cutting. D amperage display When cutting this shows the actual cutting amperage 4. 30. A consumable Thickness (inches) 22GA 18GA 14GA 10GA 3/16 1/4 3/8 1/2 5/8 3/4 Mild Steel 85A Shielded 0. Depending on the power of the plasma cutter, you can cut any thickness from 30" to 9/16 ". The Plasma Cutter settings provide information on the appropriate amperage, gas flow rate, and cutting speed needed for different Here’s a chart for your better understanding. Obviously, you would need to adjust your feed rates going to a different tip • A = Amperage. Plasma cutting amperage refers to the amount of current flowing through the plasma arc. Material Thickness Maximum Travel Feb 6, 2018 · Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Tip Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. 065 0. In addition to cutting any electrically conductive metal, such as mild steel, stainless steel, or aluminum, this 30-amp plasma cutter Pierce height is preset by the operator to the plasma torch manufacturers recomended pierce height for a given material and thickness. 135 110 Air plasma 130 6 3865 1/4 150 Air shield 12 2045 1/2 75 Air plasma 200 6 4885 1/4 190 PLASMA CUTTING MACHINE. Features automated system process set-up via advanced RFID-enabled SmartSYNC ® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. 5/8 mild steel. If someone wants to do a google doc, feel free. amps. 135 110 Air plasma 130 6 3865 1/4 150 Air shield 12 2045 1/2 75 Air plasma 200 6 4885 1/4 190 PrimeWeld CUT60 Plasma Cutter. (amps) Performance (arc stretch) 8. 1 mm tip is rated at 60 amps 0. Taking air plasma arc cutting as an example, when cutting carbon steel, the cutting current is 230A. Plasma Cutters. . 6 mm nozzle fine kerf nozzle . Operating data: Capacity: Thickness: Cut speed : Handheld cut capacity: Recommended: 1-1/4" (32 mm) 20 ipm (500 mm/min) 1-1/2"(38 mm) 10 ipm (250 mm/min) Cut Chart. I would select 45A consumables up to 10g, 65A up to 3/8", and 85A for Plasma cutters can cut aluminum with a machine that is packed with 45 to 260 amps. Fully assembled, Torchmate tables come ready to run to get you so I took the cut chart from primeweld and some advice I’ve seen from @mechanic416 and made an updated chart. 50 Amps for up to 18mm clean cut on mild steel c. Higher amperage settings are required for cutting thicker materials, while lower amperage settings are suitable for thinner materials Jun 7, 2022 · Taken from George’s Plasma Cutter website: 20 amp tip - 0. Shield 120602 Retaining Cap 120301 Electrode 120573 (Air) 020480 (N 2) Swirl Ring 020361 PAC121 Torch Nozzle 120282 Recommended Feb 6, 2020 · Plasma Cutters. Higher amperage provides a higher clean cut thickness, allowing for faster cutting. Cut faster and use fewer consumables with the XPR300® mechanized plasma cutting system. Begin by determining the correct amperage based on material thickness. Otherwise I will just try to update this thread as much as possible with the most recent cut info. 2 - 9. ) Cutting at 40 Amps (240 V) Cutting at 27 Amps (120 V) Output amperage is automatically reduced to 27 A for 120 V input. In FineCut charts, the amperage setting for each thickness is included in the cut chart. 30 amp tip - 0. Torch-to-work distance for the following cut charts is 1/16 inch (1. 10 40 Air/Air 1 3990 2 2920 3 1810 5 1345 60 Air/Air 4 3650 6 2145 10 1180 so I took the cut chart from primeweld and some advice I’ve seen from @mechanic416 and made an updated chart. 175 75 40 25 10 5. Incorrect settings can lead to issues such as excessive dross, rough edges, or incomplete cuts. Note: If you have a Powermax SYNC ® system you can skip both of the above steps since the system will automatically select the correct mode and amperage based on the cartridge you have installed. For thinner materials, lower the amperage to prevent damage, while thicker materials will require a higher setting I ended up using the cut chart provided by Razorweld and posted by MO-Hacker, specifically for this cutter. 125 inches, while a 30-amp plasma cutter will take on a 0. tbourassa October 12, 2020, 11:58pm 2. Legendary Service Our Commitment . The amperage is fixed so the way we adjust the voltage is move the machine quicker for thicker material or slower for thinner material. copper, etc. Don't risk costly downtime. Electrode Insert Nozzle Plasma Stream Air Diffuser Electrode Shield Cup Bevel – 200 amp consumables support 45° bevel capability Material Current (amps) Thickness (mm) Approximate cutting speed (mm/min) Thickness (inches) Approximate cutting speed (ipm) Mild steel Air plasma 50 1 8050 20 ga 325 Air shield 3 3760 0. Full. Whether the job calls for mild steel cutting, stainless steel cutting, aluminum cutting, or some other type of metal, it is important to try and work through the troubleshooting suggestions maintain the correct cutting height. This guide includes high-speed and low-speed charts. •In FineCut charts, the amperage for each thickness is included in the cut chart. Keep in mind this isn’t the maximum thickness of cut that a plasma cutter is capable of cutting but rather, it is a good rule to follow for decent cutting speed and quality. 080" or more. This assumes your height control is accurate and works as designed. Hypertherm cut charts are irrelevant here. In other words, a 60-amp plasma cutter can do better than 20-amp, 30-amp, 45-amp, and 50-amp plasma cutters. Make sure all required safety gear is in place (Eye Protection, Welding Gloves, non-flammable long sleeve apparel) and the area is completely free of flammable material. Hypertherm spent a lot of engineering time developing the different consumables and cut charts in order to optimize the process for a variety of materials. Setting are per the chart mentioned here, 45 amps, 60 psi. Sheet1 PRIMEWELD CUT 60 CUT CHART MATERIAL,aluminum 5052 GAUGE,11 THICKNESS,0. (amps) Thickness (mm) Razorut 45 Chart. Ensure you have a suitable workspace for using this cutting equipment, this includes a stable workbench and all your PPE to hand; plasma cutters function at around 45000°F / 25000°C, so regular Tig and Mig gloves will not be adequate. Appreciate the sharing of the info. 135 180 Air shield 12 1410 1/2 50 20 545 3/4 25 O 2 plasma 130† 6 4035 1/4 150 Air shield 10 2680 3/8 110 25 550 1 20 O 2 plasma Many people judge a plasma machine solely by amperage, but remember that total output power (in watts) equals amperage times voltage. NOTE: Orifice hole size 1mm = . 6mm/. This provides the best combination of cut speed, cut quality and consumable life. Handheld or mechanized plasma system for cutting and gouging metal. The thickness that can be severed at approximately 125 mm/min (5 ipm) with I typically use a 65 amp nozzle at 65 amps, an 85 amp nozzle at 85 amps. 100 Amps for up to 32mm clean cut on mild steel, when cutting aluminium, alloys and CUTTING SPEED CHART NOTE: Speeds reflected in this cutting chart are representative of optimum quality and speed. 35～0. You can expect superior part-to-part consistency over consumable life from the So, you should not be surprised that a 60- amp plasma cutter can handle a thickness of about 0. XPR460 pays you One: When the CNC plasma cutting machine is divided into multiple cutting auxiliary gases, the cutting speed of different cutting gases is different. Featuring automated system process set-up via advanced RFID-enabled SmartSYNC™ torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. Note: The cutting thickness in the following plasma cutter thickness chart refers to the cutting capacity for mild steel on a Dec 25, 2020 · Note: The cutting thickness in the following plasma cutter thickness chart refers to the cutting capacity for mild steel on a plasma cutting CNC table, not the case in the hand-held cutting. Plasma is similar in that you need a certain amount of power to cut metal of a certain thickness. Material Thickness – Thickness of the workpiece (metal plate being cut). MATERIAL THICKNESS: PIERCE HEIGHT/CUT HEIGHT: PEIRCE DELAY: FEED RATE (IPM) 20. 9 are found in the manual on page 26, you should find the same in your manual with amp setting up to your largest nozzle. 7 scfm (189 l/min Performance (arc stretch) 15. Here is were we get into air pressure settings for the amp rating and thickness of the metal being cut. Cutting Chart Index Thickness Preflow (Air) Plasma (Oxygen) Shield (Oxygen) Postflow (Air) Arc Voltage Travel Speed Cutting Mild Steel - Cutting 70 Amps – Oxygen Plasma / Air Shield Shield Cap Nozzle Electrode 277150 277125 277131 Adjust the output amperage to a suitable level for the material at hand; see the Versa-Cut 60 Plasma Cutter - Air Pressure and Amperage Settings chart following this section. Each cut chart lists hot and cold gas flow rates. Mar 30, 2021 · You can set your machine to its max amps and cut every thickness of metal, but if your machine goes up to 80A and you’re cutting 2mm steel, you’re going to have to fly across the cut to avoid warping or completely melting the metal. How does plasma cutting compare to oxy-fuel (gas) cutting? Page 21 CUTTING THICKNESS CHART The current and air pressure need The Powermax30 ® XP is a highly portable plasma cutter designed to handle a wide range of jobs. Bevel – 200 amp consumables support 45° bevel capability Material Current (amps) Thickness (mm) Approximate cutting speed (mm/min) Thickness (inches) Approximate cutting speed (ipm) Mild steel Air plasma 50 1 8050 20 ga 325 Air shield 3 3760 0. When you consider the performance capability of the machine, design features and the price of the unit together, there really is nothing to compare it to. Tips for cutting metal with a plasma cutter. 2 5. Download Table of Current adjust range 40～200A Quality cutting thickness（steel） 1～45mm Max. Parts Guarantee. 6MPa The Hypertherm XPR460 ® is part of the world’s most powerful and versatile family of mechanized plasma cutters for cutting mild steel, stainless steel, and aluminum over various thicknesses and imperfect surfaces. This article will provide a high-level overview of how to set up and use an air plasma cutter with a handheld plasma torch. 50pd)(98ipm), I get perfect cuts every time. Langmuir Systems Forum Making updated settings chart for the CUT60. For 16 gauge use: 0. With unmatched X-Definition® cut quality on mild steel, stainless steel and aluminum, the XPR300 increases cut speed, dramatically improves Each cut chart contains the following information: Amperage setting – The amperage setting at the top left side of the page applies to all the settings given on that page. CUT50D welding system pdf manual download. Step 2 Install consumables PrimeWeld’s CUT60 Dual Voltage 110v/220v 60 Amp Plasma Cutter brings plenty of fabrication power to your shop. ai Author: DSCHRE Created Date: 7/30/2021 11:33:17 AM In FineCut® charts, the amperage setting for each thickness is included in the cut chart. Cut Settings Chart. Plasma cutter amps Apr 29, 2024 · The plasma cutting settings charts below are a good starting point, but you should always make test cuts before working on production material. When you get to the Cut Speed and Voltage May 9, 2014 · The cutting charts shown on the following pages are intended to give the operator the best starting point to use when making a cut on a particular material type and thickness. In the charts, we will provide info on air pressure, amperage, pierce height, cut height, Dec 25, 2020 · Let's take a look at the cutting thickness chart of both by the plasma cutting thickness chart below. 025" orifice or 0. Cutting thickness: 1/3" (8mm) 4/5" (20mm) CNC port: yes: 2T/4T: yes: Air post flow timer: 0 When choosing a plasma cutter, it's crucial to consider the amperage output and maximum cutting thickness. ) Volts (VDC) (Amps) Inches Meters Inches mm psi* bar Plasma Total** Delay (Sec) Inches mm 0. Some dross but easily removed. 1 KB · Views: 10,297 Using a plasma cutter at to high of amps for the thickness of material being cut, is Everlasting 62i cut chart. 35 mm Cutting Output Range. AMPS: AIR PRESSURE MPa/PSI: MATERIAL THICKNESS: PIERCE HEIGHT/CUT HEIGHT: PEIRCE DELAY (Sec Powermax45/65/85/105 SYNC Cut Charts Guide 810500MU Revision 4 English 7 Using the Cut Charts (English) About the cut charts For more information For information about integrating your Powermax® system with a mechanized cutting setup, refer to the Powermax45/65/85/105 SYNC Mechanized Cutting Guide (810480). What thickness? Langmuir Systems Forum Everlast 50S cut chart. 100 65A Shielded 0. Then remove plasma cutter housing and inside you will see internal Plasma Cutter. For additional information about your system refer to the Jul 16, 2023 · Cut 50 Plasma Cutter Settings Chart-Plasma cutters are versatile tools used in various industries for precise and efficient cutting of different materials. 125"/0. 5 5355 . Your elevation, humidity, part shape, desired cut quality, slight alloy differences For 3/8” cut, 40 amps works out well for most brands of plasma cutters. There is a chart in my HT book - just not quite getting there with them. 076 0. STEPCRAFT CUT 50 Plasma Cutter System. Step 2: Turn the amperage knob on the front of your system to the appropriate amperage for the thickness of metal you are cutting. 1. 30-100 Amps Rated Output Amps/Duty Cycle . The Powermax85 SYNC ® is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 25 mm (1″). Torch-to-Work Distance – For shielded consumables, the distance between the shield and the workpiece during cutting. Material Thickness Current Maximum cut speed* inches mm IGBT inverter plasma cutting machine. At 20 amps output, this plasma cutter will cut as thin as 22 gauge sheet I cut a lot of 16g mild, normally about 20 sheets a month and have also cut the file you mention. 1 Like. ) Volts(VDC) (Amps) Inches Meters Inches mm psi* bar Plasma Total** Delay (Sec) Inches mm 0. As a standard, the cutting speed of 6mm thick carbon steel plate can reach 3300mm/min. 090 0. With ⅞” metal thickness, set use your plasma cutter at 60 psi and 60 amps respectively. ed1380 January 13, 2023, 2:57pm do not worry about the PSI as it does not apply to some plasma machinesbut the amps to tip size is pretty The Powermax105 SYNC™ is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for cutting and gouging up to 32 mm (1-1/4″). 06". 3. com (Main Office Email) TechSupportAPAC@hypertherm. For aluminum up to 160mm, a plasma cutter can be used. 875 inches. XPR cut quality comparison at 260 amps at 300 amps ISO cut quality 0 200400 600800 1000 1200 1400 Range 5 Range 4 plasma cutting process, delivering improved outcomes, Cut chart thickness mm inches mm inches mm inches Pierce capacity Mild steel (argon-assist)* 40 1-9/16 50 2 64 2-1/2 5. Amperage Torch-to-Work Distance Marking Speed Arc Voltage Amps mm in mm 2 Plasma / Air Shield 80 A Cutting 220173 220189 220176 220179220188 220187 Even if you turned the plasma cutter down to 20 amps you still have the same . 375-inch-thick metal I figured since their are more and more people going with the 50s, that we could get a cut chart going. 036 0. Jul 20, 2020 · The following parameters can be used as a guide to cutting different materials and thicknesses with the VIPER CUT 30. The chart data comes directly Material Amps Plasma/ Shield Thickness [mm] Speed mm/min Mild Steel 20 Air/Air 1. 2 bar) for all material thickness. 6 KB) Simple Cut Chart for the razorcut 45. 06 IPM,50 KERF,90 Jul 16, 2023 · Plasma Cutter Settings Chart-Plasma cutting is a versatile and efficient method used in metal fabrication and various industrial applications measured in amps, determines the intensity of the plasma arc. 15mm Max Cutting thickness on Steel. Failure to follow safety instructions can result in personal injury or Each cut chart may contain the following information: Amperage setting – The amperage setting at the top of the page applies to all the settings given on that page. But for a material of 43/64 metal thickness, chose 60 psi and 50 amps. cutting thickness（steel） 65mm Plasma gas Compressed air Air pressure（gouging） 0. Step 2 Install consumables 1. point on the cutting chart. What makes this machine so great is the fact that it’s dual voltage with a capacity of 60 amps. mlevario99 May 27, 2022, Air pressure should be 120psi to the plasma cutter, Plasma cutter should be 60psi when air is flowing and cutting and about 70psi setting. I seen it in one of your YouTube videos that popped up on my reccomend videos. I have the 62i, I have used it a little, cut some 16 GA mainly, last night I try cutting 1/4”, the first piece, cur lost of it, except the top part, the second piece which is the picture, only cut a few inches. Page 9 PARAMETER Cutting Thickness chart Need to adjust the current and air pressure properly under metal thickness to get best cutting surface Cut50d -220V 20Amps Using a plasma cutter at to high of amps for the thickness of material being cut, is like using an oxygen & acetylene, or oxygen & propane torch with to big of a tip. The Hypertherm XPR460 ® is part of the world’s most powerful and versatile family of mechanized plasma cutters for cutting mild steel, stainless steel, and aluminum over various thicknesses and imperfect surfaces. There you will find the specifications for cutting every thickness and type of material. Torch-to-Work Nov 12, 2013 · The cut charts also provide part numbers and illustrations of the consumables required to cut at specific amperages. 2 Plasma / Air Shield 80 A Cutting The specs for cutting 1/2" at 45 amps are listed in the Powermax45 cut charts, if you have a Powermax65 or 85 we list max thickness for the 45 amp process as 1/4", because you also have the 65 amp process. 65. 8 70 4. It helps you find the optimal amperage setting based on the specific thickness you’re working with. Langmuir Systems Forum Cut Chart for Razorcut 45. By using An amp thickness chart is like a map for your plasma cutter’s journey through different thicknesses of metal. Whether the job calls for mild steel cutting, stainless steel cutting, aluminum cutting, or some other type of metal, it is important to try and work through the troubleshooting suggestions Current adjust range 40～200A Quality cutting thickness（steel） 1～45mm Max. Step 2: Turn the † Once you have determined the thickness of the metal to be cut, use the chart to the right as a guide to determine the appropriate consumable type and amperage setting for optimum cutting. Browse All . 073 0. Powermax45 XP handheld cutting 16mm mild steel. Miller also qualifies • A = Amperage. Plasma cutter Reviews. This guide includes high-speed and low-speed new to plasma cutting I’ve looking at the form but not able to find a simple chart for perfect cut on 11 gauge, 14 and 16 mild steel (I’m getting a lot of dross) someone here probably dialed everything perfectly pls share with us using -Razorcut30i with 0. For more detailed information, refer to the gas console The following charts will give you some starting settings to use when programming your plasma jobs. Refer to your Operator Manual for more accurate speed and thickness The MAXPRO200® LongLife® dual-gas plasma cutting system delivers exceptional performance and maximum consumable life for high capacity mechanized and handheld cutting and gouging. (Razorcut 45 cut chart) Our max ipm is 300, but I cut mostly 10ga Mild Steel anyway. 8 tip (or any suggestion) -Langmuir Systems -Fusion 360 What parameters need on what number to get the perfect cut Using the cut charts The following sections provide cut charts for each set of mechanized consumables. for finer cuts. The appropriate amount of amps required for plasma cutting aluminum depends on the thickness of the aluminum being cut The specs for cutting 1/2" at 45 amps are listed in the Powermax45 cut charts, if you have a Powermax65 or 85 we list max thickness for the 45 amp process as 1/4", because you also have the 65 amp process. mm/min. Our skilled customer service team is here 24/7 to help you. actual cutting speeds may vary based on different cutting applications. 24/7 Customer Service. jpg. 6 mm) for all cuts. 6mm/20 amp . 12. 8. Plasma cutting however does not rely on oxidation to work and thus it can cut aluminum, stainless and any other conductive material. . 3/16 mild steel cut at 45ipm @ 45 For example a tip with a 3/64" orifice is good for 0-40 amps whereas a 1/16" orifice is good for 40-80 amps. gamble 4 Star Member Posts: 950 ↳ Hypertherm's Optimizing Plasma Cutting: Cutting Through the Myths; In FineCut charts, the amperage for each thickness is included in the cut chart. Razorut 45 Chart. Limited. Torch height should be . I know the book says faster but I have had best results cutting with a Hypertherm PM45 at 6800 mm to 7200 mm per minute (approx 270 to 285 inches per minute) but have had best results with the plasma amperate set at around 35 amps. The 60 amp max rating cuts steel up to 7/8-inch thick. • Torch-to-Work Distance — For shielded consumables, the distance between the shield and the workpiece during cutting. ed1380 Cut faster and use fewer consumables with the XPR300® mechanized plasma cutting system. Nov 12, 2013 · CUT CHART - 50A STANDARD CONSUMABLES The following recommended settings are for mechanized cutting at 50 amps. Top. 262. (amps) Thickness (mm) Approx. pdf (33. Plasma cutters that start the arc with high-frequency technology can interfere with digital electronics such as computers and cell phones, meaning welders can’t STEPCRAFT CUT 50 Plasma Cutter System. 7 Bar Air Flow Rate. See thats where yall lose me lol. Small adjustments may have to be made to achieve the best cut. L. Failure to follow safety instructions can result in personal injury or 2 Plasma / Air Shield 130 A Cutting 220173 220183 220176 220179220182 220181 Metric English Select Gases Set Preflow Set Cutflow Material Thickness Arc Voltage Torch-to-Work Distance Cutting Speed Initial Pierce Height Pierce Delay Time Plasma Shield Plasma Shield Plasma Shield mm Volts mm mm/m mm factor % seconds O 2 Air 32 32 84 28 3 124 2. Plasma Cutter Amp Thickness Chart • Once you have determined the thickness of the metal to be cut, use the chart to determine the appropriate consumable type and amperage setting for optimum cutting. I own a Hypertherm Sep 5, 2018 · JHot rolled steel 0. Hypertherm (India) Thermal Cutting Pvt. 025" - 15 to 20 amps - 50 to 55 psi. These charts are often found in user manuals or offered by manufacturers as downloadable resources. 3/16 mild steel cut at 45ipm @ 45 The quality of the markings will vary depending on the cut process, material type, and material thickness combination. 6 pierce delay Cut with water table & 1/4 thick slat 4” wide layed across work area to help with any warpage, Nov 12, 2013 · 4-22 HD3070 with Manual Gas Console Instruction Manual 15 OPERATION PAC186 Mild Steel O2 Plasma / O 2 & N 2 Shield 30 Amp Cutting O 2 and N 2 gas inlet pressures must be between 105 - 135 psi (7. These industry leading plasma tables are the premier option in their class. I haven’t. 6. Cut Chart. Im trying to setup cut charts in sheetcam for powermax 65. google. Plasma cutting is a process that uses a plasma torch to cut through metal. 125 TIP / ELECTRODE,30 amp (unshielded) AMPS,30 PSI @TORCH,75 (set air) STANDOFF /SHIM,0. These unitized systems are designed and built by Lincoln Electric and include everything you need to start cutting. Mild Steel: 10 GA 1/4 3/8 1/2 3/4 1: 3 6 10 12 19 25. 1 There are several factors to consider when purchasing a plasma cutter. 0mm run at 45 amps. these will also fit the longevity 62i, everlast 60s and other 60 amp plasma cutters with the back striking pilot arc pt and ipt torch system. 071 0. They all do a good job of cutting metal The following Cut charts show the consumable parts, cutting speeds and the gas and torch settings required for each The quality of the markings will vary depending on the cut process, material type, and material thickness combination. 45. By matching the correct air pressure settings with the correct amperage settings for In FineCut charts, the amperage setting for each thickness, either 45 or 40 (45, 40, or 30 for low speed), is included in the chart. I have been plasma cutting for 40 years. Thanks. Without a manual in front of me I believe the cutting voltage is around 140 volts, so the wattage on 5/8" steel is 140 volts x 45 amps = 6,300 watts of cutting power. Material thickness. Once we have loaded the job, we are able to select the material thickness etc, For sure use the lowest rated consumable for your material thickness and match the amperage to the consumables. Select cutting amperage knob to desired cutting power (the following guide lines will vary in accordance to material grade, characteristics and user operation) a. 8 English Revision 1 810500MU Cut Charts Guide Powermax65/85/105 SYNC Type of metal: • Mild Steel • Stainless Steel •Aluminum Cut process: • A = Amperage. For ½” cut, 50 amps works out well, etc. At the core of these values lie amperage, cutting speed, gas flow rate, and torch height—each playing a pivotal role in shaping the outcome of your cuts. kerf 66 ipm 25 Amps. The THC indexes down to the plate before the torch fires, locates the plate (there are a few different methods for sensing the top surface of the plate), then retracts to the pierce height. For example, if you were using a RAZOR CUT 80 Plasma Cutter, your thickness would look like this: Mild Nov 22, 2023 · For example, if you have a 45-amp plasma cutter choose the 45-amp Hypertherm chart for starting settings and begin your testing. hazmat446 October 12, 2020, 5:22pm 1. these specs are covered very clearly in the cut charts. This is a basic unit of pressure measurement in the International System of Weights and Measures. 2 KB · Views: 4,985 Cut chart 3. Mild Steel Recommended Cut Speeds at 40 Amps Mild Steel Recommended Cut Speeds at 27 Amps *Travel speeds are approximately 80% of maximum. 280l/min +/-20% @ 5 Bar Input We recommend that you start with manual cutting whenever you are changing type, or thickness of material. 9 9-8208 104 40 340 8. Therefore, if you most often cut ¼" thick material, you should consider a lower amperage plasma cutter. Handheld cutting of 16 mm (5/8") mild steel using the Powermax45® XP with compressed air at 45 amps. Comparison table. The CUT60 is a great machine that really provides a ton of power, build quality and features for a $700 price tag. At 20 amps output, this plasma cutter will cut as thin as 22 gauge sheet metal. Mar 5, 2022 · This is what I have found to work with most plasma cutter nozzles/tips that most people have in their shops or garages. 19 4. Ltd A-18 / B-1 Extension, Mohan Co-Operative Industrial Estate, Mathura Road, New Delhi 110044, India 91-11-40521201/ 2/ 3 Tel 91-11 40521204 Fax HTIndia. 1/8” aluminum cut at 120ipm @45 amps with 1. with the amperage set at either 30 amps or at 45 amps. 193. 40. Buy Now On Amazon Torchmate 4000 Series Plasma Table - 4x4, 5x5, 4x8, and 5x10 CNC Plasma Cutting Tables. The point at which this line intersects the cutting curve determines the maximum recommended Spectrum® Plasma Cutter Comparison CUTTING CAPABILITY Rated Sever POWER Rated output (amps/duty cycle) Input power V Max amperage A WEIGHT with TORCH Plasma Product Comparison Chart. The Powermax30 ® XP is a highly portable plasma cutter designed to handle a wide range of jobs. Download the Hypertherm 45, 65, and 85-amp charts Once you have downloaded the charts and selected the material and amperage you will be working with, install new consumables in your torch and draw yourself a long Nov 12, 2013 · Cut charts 60 amp mechanized shielded consumables cutting system requires “fine tuning” for each cutting application to obtain the desired cut quality. By using Razorweld’s chart for High Performance Plasma cutting Maximum Cutting Thickness. 8mm/. For most torches, various tip sizes are available Mar 31, 2017 · on that page. 45～0. 57 30 Air/Air 1. Sure there are a couple of 80-90 Amp plasma cutters on the market, but hey, if you are on a budget, they aren't even close to what we offer in a machine Mild Steel Cutting Capacity (Thickness to scale. They are intended as a guide only, you may adjust Mar 31, 2017 · In FineCut charts, the amperage setting for each thickness is included in the cut chart. However, the thickness of the aluminum being cut affects the amperage required. OPERATION 1 4-14 powermax 1000 Operator Manual. 9 mm tip is only rated at 40 amps. The air pressure gauge that comes on the CUT 50 Plasma Cutter is in MPa (MegaPascals). The chart provides general thickness ranges for shielded cutting of mild steel. ArcCaptain offers a range of amperage options to suit different cutting needs. Operating data: Capacity: Thickness: Cut speed : Handheld cut: Cutting: 400 scfh; 6. My PM-65 uses 40-45 amp fine cut consumables. ↳ Hypertherm's 10 Common Plasma Cutting Mistakes; ↳ Hypertherm's Tips to Troubleshoot Cut Angularity Ads; PLASMA CUTTER FORUMS PrimeWeld’s CUT60 Dual Voltage 110v/220v 60 Amp Plasma Cutter brings plenty of fabrication power to your shop. If you are using a 80 amp or more plasma cutter and cutting thick metal at max amps and air pressure you may need to raise the cut height to say . • Material Thickness — Thickness of the workpiece (metal plate being cut). By using Razorweld’s chart for “optimum travel speed” (0. 03937" 20 amp tip - 0. The MAXPRO200® LongLife® dual-gas plasma cutting system delivers exceptional performance and maximum consumable life for high capacity mechanized and handheld cutting and gouging. 091 In FineCut® charts, the amperage setting for each thickness is included in the cut chart. ipm. it is crucial to adjust the settings according to the material and its thickness. 135 40 O 2 shield 6 665 1/4 25 O 2 plasma 80† 3 6145 . 35/55: 24GA: 0. 45 amps, 15 in per minute, 110 PSI, torch height 1/16, this is its maximum rated setting. 024” est. 060" and should be checked manually to make sure it is right. For mine the suggested amperage setting for the various nozzle orifice sizes up to . (amps) Thickness (mm) Approximate cutting speed (mm/min) Thickness (inches) Approximate cutting speed (ipm) Mild steel 30 0. The amperage applies to all the settings on that page. Miller provides a chart that shows the cutting speed of every machine. This is adjusted by turning the dial on the front of the plasma cutter unit until the amperage number is reading correctly on the front of the unit. Thickness of metal in mm: Suggested amps: 3: 20: 6: 30: 9 Then you set your output or cutting pressure to the chart. Cutting tip should be a 1. 088 0. Sign In Upload. Refer to the • A = Amperage. Material Thickness Current Maximum cut speed* inches mm. How Thick will a 20 amp cutter cut? If you are using a 20 amp cutter, you can cut through metal thicknesses of 1/64 inch, 1/32 inch, 3/64 inch, 1/16 inch, and 5/64 inch. 64 0. Without a doubt, it’s the best plasma cutter under $1000. 062 0. Test Gas / Cutting selector switch When in the up position this is test gas mode, when setting air pressure switch to test gas so you When choosing a plasma cutter, it's crucial to consider the amperage output and maximum cutting thickness. Sign In PARAMETER Cut50d with 50 Amps cutting current. 12pc shielded starter kit fits primeweld cut 60 plasma cutter ipt60 torch | a 12 piece drag shielded consumable kit. cutting speed (mm/min) Thickness (inches) Approx. 095 0. Marking is not possible for every combination (very thin materials). 00 0. Key Features: 20hp saw, Mitering, VFD, Tilt table w/ 360° rotation. 84” thickness caliper measured. For instance, Miller's Spectrum® Thunder and a competitive 12-amp unit both feature a built-in air compressor. 030" - 21 to 30 amps - 55 to 60 psi Just my personal choice of not stocking so many tip types and constantly changing them for different material thickness. The following plasma cutter tips offer several solutions to help improve cut quality on metal plate. 100 Amps @ 40% Air Pressure Required. Turning the plasma cutter amperage down with out using the right size cutting tip has no affect on the kerf width. Whatever you are working on, you can find a cutter that will allow you to cut with confidence without spending more than you need to. With unmatched X-Definition® cut quality on mild steel, stainless steel and aluminum, the XPR300 increases cut speed, dramatically improves . Cut chart 2. In addition to cutting any electrically conductive metal, such as mild steel, stainless steel, or aluminum, this 30-amp plasma cutter In FineCut charts, the amperage for each thickness is included in the cut chart. 5 So it basically gives us the cutting chart for. 8 55 170 0. No. View Machine. com (Technical Service Email) The following plasma cutter tips offer several solutions to help improve cut quality on metal plate. these specs are covered very clearly in the cut charts. so I'm pretty sure that using the 1/8" specs from the Hypertherm cut charts will work best. 1: 188: 25 This is awesome. At times the torch was spitting air, any ideas what this could be ? Countertops, Cutting, Dimensional. 45 45 45 45 45 45. The versatile 400-amp rated system combines fast cutting speeds, I figured since their are more and more people going with the 50s, that we could get a cut chart going. These plasma cutting tips are designed to work when cutting metal on a CNC plasma cutting table. We recommend that you start with manual cutting whenever you are changing type, or thickness of material. 8mm/30 amp . Obviously, you would need to adjust your feed rates going to a different tip 1/8” mild steel cut at 45 amps @ 70ipm. Electrode Insert Nozzle Plasma Stream Air Diffuser Electrode Shield Cup The PowerPlasma 82i is really a plasma cutter in a class by itself. I ended up using the cut chart provided by Razorweld and posted by MO-Hacker, specifically for this cutter. The plasma cutting amperage affects the size of the plasma arc, the speed of the So, check out the 10 best plasma cutters for the money that made the grade and see for yourself. You can also • Once you have determined the thickness of the metal to be cut, use the chart to determine the appropriate consumable type and amperage setting for optimum cutting. Mild Steel: 26 GA 10 GA 1/4 1/2 3/4 1 In FineCut charts, the amperage for each thickness is included in the cut chart. zyrqkcys ufehet qufc qtvnt vhhwp fxjyihh aprwc vltizd poxymjx hld